**章 WBXC多功能蓄(xu)電池恒流及容量充電測試(shi)儀警告信息
本手冊中警告及提示信息(xi)采用以下符號表示:
對不遵循操作(zuo)規程或(huo)未(wei)經授權的技術改動造成的一切后果,本(ben)公(gong)司概不負責!
產品的性(xing)能、參數、電氣圖、外(wai)觀,若有改良而無法(fa)預先告知變更,敬請(qing)以(yi)實物為準!
**章 WBXC多功(gong)能蓄電池恒流及(ji)容量充電測試儀(yi)概述
特點
WBXC系列充電機(ji),通過漏磁變壓器、可控(kong)硅整流(liu)技(ji)術及(ji)微機(ji)控(kong)制(zhi)技(ji)術有機(ji)地(di)結合(he),實現優化Wsa+Pulse充(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)特性(xing)曲(qu)線,充(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)(dian)(dian)流隨蓄(xu)電(dian)(dian)(dian)(dian)(dian)(dian)池(chi)充(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)(dian)(dian)壓的(de)(de)(de)升(sheng)高而(er)自動下降(jiang);同時在析氣點前及充(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)末期加入脈沖(chong)充(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)方式,在保(bao)證蓄(xu)電(dian)(dian)(dian)(dian)(dian)(dian)池(chi)電(dian)(dian)(dian)(dian)(dian)(dian)量充(chong)(chong)足的(de)(de)(de)前提下,*大限(xian)度(du)地(di)降(jiang)低(di)了充(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)過程(cheng)中蓄(xu)電(dian)(dian)(dian)(dian)(dian)(dian)池(chi)內部的(de)(de)(de)溫度(du)及析氣,有(you)(you)效延長蓄(xu)電(dian)(dian)(dian)(dian)(dian)(dian)池(chi)組的(de)(de)(de)充(chong)(chong)充(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)循環使用壽命;使充(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)效果更為理想,充(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)效率更高。產品具有(you)(you)結(jie)構簡單、操作方便、功能(neng)(neng)齊(qi)全、充(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)效率高等特點以及完善的(de)(de)(de)保(bao)護功能(neng)(neng)。
用(yong)途
適用于電(dian)(dian)(dian)動(dong)托(tuo)盤車、電(dian)(dian)(dian)動(dong)叉車、電(dian)(dian)(dian)動(dong)搬運車、電(dian)(dian)(dian)動(dong)升降車、電(dian)(dian)(dian)動(dong)游覽車等各種電(dian)(dian)(dian)動(dong)車輛上的(de)(de)鉛酸蓄電(dian)(dian)(dian)池的(de)(de)充電(dian)(dian)(dian)。
正常工作條件
(1)
海拔高度(du)不超過2000米;
(2)
周圍(wei)介質溫(wen)度不高于(yu)+40℃及不低于-10℃;
(3)
空氣相對濕度不大于85%(當介質溫度在20℃±5℃時)
;
(4)
無導電(dian)塵埃的地方;無爆炸(zha)危險的環境;
(5)
不含有能腐蝕金屬(shu)及絕緣的氣體及蒸汽的環境;
(6)
在沒有(you)雨(yu)雪侵襲的地(di)方(fang);
(7)
在(zai)垂直面傾斜不超過5度及無劇烈振動(dong)和沖擊的(de)地方。
第三章 WBXC多(duo)功(gong)能蓄(xu)電池恒流及容(rong)量充電測試儀充電機功能
多種充(chong)電(dian)(dian)模式可供選擇,適(shi)用(yong)于各(ge)種不同用(yong)途(tu)的鉛酸蓄(xu)電(dian)(dian)池(chi)的充(chong)電(dian)(dian)(出廠時,根據用(yong)戶(hu)需充(chong)電(dian)(dian)電(dian)(dian)池(chi)類別(bie):普通鉛酸蓄(xu)電(dian)(dian)池(chi)還是免維護鉛酸蓄(xu)電(dian)(dian)池(chi),設置不同的充(chong)電(dian)(dian)程序)
。
——IWUIa+ Pulse多階段充電(dian)(dian)模式,適用于普通鉛(qian)酸蓄(xu)電(dian)(dian)池(chi)的充電(dian)(dian);
——IWUIa+EQU多階段充電模式,適用于普通鉛酸蓄電池(chi)進行均(jun)衡充電;
——IWIa多階段充(chong)電(dian)(dian)(dian)模式,適用于普通鉛酸(suan)蓄(xu)電(dian)(dian)(dian)池初(chu)充(chong)電(dian)(dian)(dian)和脫硫充(chong)電(dian)(dian)(dian);
——IWUUa多(duo)階(jie)段充(chong)電方式(shi),適用于免維(wei)護鉛酸蓄電池的充(chong)電。
采用電(dian)流(liu)、電(dian)壓雙(shuang)閉環PID控制技術,實時動態跟蹤與自動調整(zheng)充(chong)電(dian)(dian)(dian)參數,充(chong)電(dian)(dian)(dian)過(guo)程按不同模式(shi)下對應的充(chong)電(dian)(dian)(dian)工作特性(xing)曲線進(jin)行,充(chong)電(dian)(dian)(dian)電(dian)(dian)(dian)流始(shi)終按蓄電(dian)(dian)(dian)池可(ke)接(jie)受(shou)的充(chong)電(dian)(dian)(dian)電(dian)(dian)(dian)流充(chong)電(dian)(dian)(dian);
高亮度LED指示充電機的運行(xing)狀態;
數碼(ma)管顯示蓄電(dian)(dian)池電(dian)(dian)壓(ya)、充(chong)(chong)電(dian)(dian)電(dian)(dian)流(liu)、容(rong)量、時間等充(chong)(chong)電(dian)(dian)參(can)數,顯示充(chong)(chong)電(dian)(dian)曲線代碼(ma)及故障代碼(ma);
自(zi)動(dong)檢(jian)測、延時啟動(dong)、軟啟動(dong)功能;
具有析氣點電壓溫(wen)度補償(chang)功(gong)能;
具(ju)有自動判別(bie)所充(chong)(chong)(chong)蓄(xu)電(dian)(dian)池(chi)容量(liang)大(da)小,實時調整充(chong)(chong)(chong)電(dian)(dian)曲(qu)線,在保證蓄(xu)電(dian)(dian)池(chi)電(dian)(dian)量(liang)充(chong)(chong)(chong)足(zu)的前提下,既(ji)*大(da)限度(du)地降低了(le)充(chong)(chong)(chong)電(dian)(dian)過程中(zhong)蓄(xu)電(dian)(dian)池(chi)內(nei)部(bu)溫度(du)、減少(shao)析氣,又縮短了(le)充(chong)(chong)(chong)電(dian)(dian)時間;
本機可記錄30次充(chong)電(dian)結束(shu)時(shi)的充(chong)電(dian)數據;
開路、接(jie)反、過載、短路故障保護和報警功能;
變壓器超(chao)溫、模(mo)塊超(chao)溫等故障保護和(he)報警功(gong)能;
充(chong)電中(zhong)途,充(chong)電連接線一(yi)旦(dan)脫落,充(chong)電機將(jiang)自(zi)動關機;
均衡充電(dian)功能,保(bao)證(zheng)蓄電(dian)池組單體(ti)容量的一致性;
全自動初(chu)充電(dian)功能(此功能僅適用于普通鉛酸電(dian)池);
——對(dui)于干放的新蓄電(dian)(dian)池加入電(dian)(dian)解液后的**次充電(dian)(dian)必須采用初充電(dian)(dian)方(fang)式進行(xing)充電(dian)(dian)。
脫硫充(chong)電功能(此功能僅適用于普(pu)通(tong)鉛(qian)酸電池);
——當(dang)蓄電(dian)(dian)池老化、長期放置(zhi)或(huo)使用維護不(bu)(bu)當(dang)時(如經(jing)常充電(dian)(dian)不(bu)(bu)足、過充電(dian)(dian)或(huo)充電(dian)(dian)后長期放置(zhi)),在電(dian)(dian)池的(de)極(ji)板上(shang)應會(hui)形成一(yi)種大而硬的(de)硫(liu)酸鉛結晶,這種“硫(liu)化”了(le)的(de)電(dian)(dian)池,不(bu)(bu)適合用常規的(de)充電(dian)(dian)方(fang)法,必須用特殊的(de)脫(tuo)硫(liu)充電(dian)(dian)方(fang)法進(jin)行充電(dian)(dian)。
輸(shu)入(ru)電源為單相(xiang)AC(1/N/PE)或(huo)二相(xiang)AC(2/PE)
規格
|
輸入
電(dian)源(yuan)
V、Hz
|
輸入(ru)
功率
kVA
|
輸入
電流
A
|
輸出
電流
DC A
|
匹(pi)配蓄電池
|
外形尺寸
mm
|
凈
重 量
kg
|
V
|
Ah
|
8.5h-11h
|
E24V/20A
|
220V
|
0.75
|
3.4
|
20
|
24
|
115-160
|
240×350×260
|
21.0
|
E24V/25A
|
220V
|
0.9
|
4.3
|
25
|
24
|
145-200
|
240×350×260
|
21.0
|
E24V/30A
|
220V
|
1.1
|
5.1
|
30
|
24
|
175-240
|
240×350×260
|
21.0
|
E24V/40A
|
220V
|
1.5
|
6.8
|
40
|
24
|
230-320
|
240×350×260
|
23.5
|
E24V/45A
|
220V
|
1.7
|
7.7
|
45
|
24
|
260-360
|
240×350×260
|
23.5
|
E24V/50A
|
220V
|
1.9
|
8.5
|
50
|
24
|
290-400
|
240×350×260
|
25.5
|
E24V/55A
|
220V
|
2.1
|
9.4
|
55
|
24
|
320-440
|
240×350×260
|
25.5
|
E24V/65A
|
220V
|
2.4
|
11.1
|
65
|
24
|
375-520
|
280×430×310
|
32.5
|
E24V/80A
|
220V
|
3.0
|
13.6
|
80
|
24
|
464-640
|
466×361×785
|
40.0
|
E36V/30A
|
220V
|
1.7
|
7.7
|
30
|
36
|
175-240
|
240×350×260
|
23.5
|
E36V/35A
|
220V
|
2.0
|
8.9
|
35
|
36
|
200-280
|
240×350×260
|
24.5
|
E36V/40A
|
220V
|
2.3
|
10.2
|
40
|
36
|
230-320
|
240×350×260
|
24.5
|
E48V/25A
|
220V
|
1.9
|
8.5
|
25
|
48
|
145-200
|
240×350×260
|
24.5
|
E48V/30A
|
220V
|
2.3
|
10.2
|
30
|
48
|
175-240
|
240×350×260
|
28
|
E48V/35A
|
220V
|
2.6
|
11.9
|
35
|
48
|
205-280
|
240×350×260
|
28
|
E48V/45A
|
380V
|
3.4
|
8.9
|
45
|
48
|
260-360
|
466×361×785
|
42
|
E48V/55A
|
380V
|
4.1
|
10.9
|
55
|
48
|
320-440
|
466×361×785
|
46
|
E48V/65A
|
380V
|
4.9
|
12.8
|
65
|
48
|
375-520
|
466×361×785
|
50
|
E48V/80A
|
380V
|
6.0
|
15.8
|
80
|
48
|
465-640
|
466×361×785
|
56
|
E72V/25A
|
220V
|
2.8
|
12.8
|
25
|
72
|
145-200
|
280×430×310
|
35.5
|
E72V/30A
|
220V
|
3.4
|
15.3
|
30
|
72
|
175-240
|
280×430×310
|
35.5
|
|
|
|
|
|
|
|
|
|
輸入電源為(wei)三(san)相AC(3/PE)
注:特(te)殊要求,特(te)殊規(gui)格,我(wo)們將另行定制!
代碼E:單相(xiang)AC(1/N/PE)或二(er)相AC(2/PE)
代碼(ma)D:三相AC(3/PE)
第四章(zhang) WBXC多(duo)功能蓄(xu)電池恒流及容量充電測試儀充電機安裝要求
充電機使用場所布置要(yao)求
本機應放置在通風干燥的地方,避開高溫、灰(hui)塵及腐(fu)蝕性氣體。
確(que)認本機(ji)的(de)額定(ding)輸(shu)入電壓(ya)與所用的(de)電網電壓(ya)是否一致。
為確(que)保(bao)(bao)本(ben)機正常工作,要(yao)保(bao)(bao)持(chi)(chi)充電場所空氣通暢。本(ben)機周圍至少(shao)保(bao)(bao)持(chi)(chi)30cm的空間,并(bing)要(yao)經常檢查充電(dian)場所通風口有無堵塞(sai)。
充(chong)電機(ji)和蓄電池的(de)放置位置,如下圖所示:
圖(tu)中:
a——電動車輛A、B周圍(wei)必(bi)備空(kong)間*少0.6米;
b——被充蓄(xu)電池和充電機間的*小(xiao)距(ju)離(li)1米;
c——充電機到易燃品(pin)的距(ju)離(li)不得小于2.5米;
d——充電機到易爆(bao)品(pin)的(de)距(ju)離不得小于5米(mi);
e——充電房的室(shi)內(nei)高度(取決于車輛)不得(de)低于2米。
充電機輸入、輸出(chu)線的連接
(1) 連(lian)接(jie)前首先確認充(chong)電(dian)機額定輸(shu)入電(dian)壓(ya)與輸(shu)入的(de)電(dian)網電(dian)壓(ya)是否一(yi)致。
(2) 對于輸入(ru)電源為(wei)三相的WBXC系列充電機,進線端 (熔斷(duan)器下樁頭)接電網(wang)(wang)三相輸電線(火線),安裝板上的接地(di)端通過黃(huang)綠雙色(se)線接電網(wang)(wang)地(di)線。
對于輸(shu)(shu)入電源為二(er)(er)相的WBXC系列(lie)充電機(立式(shi)),進線(xian)(xian)(xian)端(duan)(熔斷器下樁頭(tou))接(jie)(jie)電網二(er)(er)相輸(shu)(shu)電線(xian)(xian)(xian)(火線(xian)(xian)(xian)),安裝板上的接(jie)(jie)地端(duan)通過(guo)黃綠雙色線(xian)(xian)(xian)接(jie)(jie)電網地線(xian)(xian)(xian)。詳(xiang)見(jian)下圖(tu)所示:
對(dui)于(yu)輸入電源(yuan)為單相的(de)WBXC系(xi)列充電(dian)機(臺式(shi)),輸入、輸出(chu)線(xian)出(chu)廠時已連接(jie),無需客(ke)戶手動連接(jie)。
(3) 充電機通(tong)過電源電纜(lan)與電網連接。為確保**,充電機輸入(ru)電源前(qian)端要(yao)求安裝動力型斷路(lu)器,斷路(lu)器的容量大約為額定輸入(ru)電流的2倍。
第五章 WBXC多功(gong)能蓄(xu)電池恒流及容量充電測試儀使用說明(ming)
作(zuo)面板說明
電源開關:用(yong)于接(jie)通或斷開電網電源;
信息(xi)窗(LED屏幕)——顯(xian)示各種充電參數、故障(zhang)代碼信息(xi)等;
信息鍵(jian)——
充電(dian)(dian)(dian)機在充電(dian)(dian)(dian)過程中,充電(dian)(dian)(dian)電(dian)(dian)(dian)壓、充電(dian)(dian)(dian)時間、充電(dian)(dian)(dian)電(dian)(dian)(dian)流、充電(dian)(dian)(dian)容(rong)(rong)量自動依(yi)次顯示(shi)。單擊“信息”鍵,可直接切換顯示(shi)內容(rong)(rong);
按“信息”鍵(jian)4s,設置均衡充電功能;
按“信息”鍵(jian)10s,設置初充(chong)電(dian)功能;
按“信息(xi)”鍵15s,設置脫硫充電功能;
按“信息(xi)”鍵(jian)6s,取消均衡(heng)充(chong)(chong)電、初充(chong)(chong)電、脫(tuo)硫充(chong)(chong)電功能;
按“信(xin)息”鍵2s,進入查詢(xun)界面(mian)。
(注:b.c.d.e條(tiao)僅適用于普通鉛酸電池(chi))
充電運行及(ji)狀態指示燈:
“ON”指示燈:燈亮,表示充電機正在(zai)充電;
“80%”指示燈(deng):燈(deng)亮,表示充電機充入容(rong)量超過80%;
“100%”指示(shi)燈:燈亮,表示(shi)充(chong)(chong)電機充(chong)(chong)電完成;電池已充(chong)(chong)足;
“均(jun)充”指(zhi)示(shi)燈:燈亮,表示(shi)本(ben)次(ci)充電將(jiang)進行均(jun)充電;
燈閃爍,表示正在均充電進(jin)行(xing)中;
“初充電”指(zhi)示燈:其與(yu)工作指(zhi)示燈一起亮,表示充電機正在初充電進行中;
“脫硫(liu)”指示燈:燈亮,表示充(chong)電機(ji)在進行脫硫(liu)充(chong)電。
充電(dian)模式
對于普通鉛酸(suan)蓄電(dian)(dian)池,本機具有常(chang)規充電(dian)(dian)、均衡充電(dian)(dian)、脫(tuo)硫充電(dian)(dian)、初充電(dian)(dian)多種模式可選。
對于(yu)免維護蓄電(dian)池,本機按事先(xian)設定的免維護蓄電(dian)池充(chong)電(dian)程序,按以(yi)下2.1條的(de)步驟完成(cheng)充電。
常規充電(dian)
連接充(chong)(chong)電機和蓄電池充(chong)(chong)電插頭;
接(jie)通電(dian)源并合上電(dian)源開關;
充電機進行約10秒的延時(shi)檢測(ce)后,充電機(ji)自(zi)動啟動;同時(shi),工(gong)作(zuo)指示(shi)燈亮,信息窗顯示(shi)充電參數。
整個充電過程:“ON”工作指示燈亮(liang)“80%”容量(liang)指示燈亮“100%”容量指示燈亮,充電(dian)機(ji)(ji)充足關機(ji)(ji)。
充電(dian)(dian)(dian)過程中(zhong)信(xin)息(xi)窗內依次顯(xian)示(shi)充電(dian)(dian)(dian)電(dian)(dian)(dian)壓、充電(dian)(dian)(dian)時間、充電(dian)(dian)(dian)電(dian)(dian)(dian)流、充電(dian)(dian)(dian)容量。
注:上圖中(zhong)所(suo)標(biao)注的(de)時(shi)間(jian)為各(ge)階段(duan)*長(chang)時(shi)間(jian)。在(zai)實際充電(dian)過程中(zhong),各(ge)階段(duan)的(de)轉換,由電(dian)流、電(dian)壓(ya)、時(shi)間(jian)、容量(liang)均衡(heng)等因素(su)組合判斷(duan)。
均(jun)衡充電
本機均(jun)衡充(chong)電分自(zi)動(dong)均(jun)衡與手動(dong)均(jun)衡充(chong)電。均(jun)充(chong)電時(shi),均(jun)充(chong)燈亮(liang)。
手動均衡充電(此功能僅適用于普通(tong)鉛酸電池)
充(chong)電機先進行正常充(chong)電,充(chong)足關(guan)機一(yi)小時后,自動進行均充(chong)電。
均充電(dian)以小恒(heng)流方式進(jin)行,均充電(dian)流為額定(ding)電(dian)流的25%,均充(chong)電(dian)時間(jian)為3小時(shi)。均充(chong)結束后自動關(guan)機。
自動均衡(heng)充(chong)電
充電機在每次(ci)充電結束后,會以(yi)涓流的方式對蓄電池自動(dong)進行均(jun)
衡(heng)充電。具(ju)體(ti)方(fang)式如下:
當充足關(guan)機時間小于13小時(shi),充電機以充5分鐘,停(ting)30分(fen)鐘的方
式對蓄電池補充均衡(heng)充電。
當累(lei)計充電時間(jian)(充足時間(jian)+補充(chong)均(jun)衡(heng)充(chong)電時間)達13小(xiao)時后或以充(chong)電13小時判斷充足關機的情況下,在13~60小時間,充電(dian)機以充5分(fen)鐘,停2小(xiao)時的(de)方式對(dui)蓄電池補充均衡充電;大于60小(xiao)時,充電機以充5分鐘(zhong),停8小時的(de)方式對蓄電(dian)池保持充(chong)電(dian)。
脫硫充電(dian)(此功能僅(jin)適用(yong)于(yu)普通鉛(qian)酸(suan)電(dian)池)
接通電源;
連接蓄電池;
充電機進行約10秒的延時(shi)檢測(ce),充(chong)(chong)電(dian)機(ji)自動啟動;同時(shi),工作指示(shi)燈亮,信息窗(chuang)顯示(shi)充(chong)(chong)電(dian)電(dian)流;
整個脫硫充(chong)電過程按以下(xia)順序進(jin)行:常規充(chong)電脫硫充電脫硫充電(dian)結束停機;
充電機先用50%額(e)(e)定(ding)電(dian)流(liu)進行(xing)恒流(liu)充電(dian),當(dang)蓄電(dian)池電(dian)壓上升到額(e)(e)定(ding)電(dian)壓后(hou)采用(yong)W充(chong)電曲線進行充(chong)電,當(dang)蓄電池電壓(ya)上升至額定電壓(ya)的1.2~1.25倍(bei)時,自動(dong)轉入恒壓充電(dian),當電(dian)流(liu)下降至額定電(dian)流(liu)的(de)30%時,以額(e)定電流的30%的恒定(ding)電(dian)流進行脫硫(liu)充電(dian),整(zheng)個充電(dian)時間為72小時;
脫硫充(chong)電(dian)結束后(hou),自動停機,脫硫指示(shi)燈(deng)滅,充(chong)足(zu)燈(deng)亮。
初(chu)充(chong)電(此功(gong)能僅適用于普(pu)通鉛(qian)酸電池(chi))
接(jie)通電(dian)源;
連接(jie)蓄電池;
充電機進(jin)行約10秒的(de)延時(shi)檢測(ce),充電機自動(dong)啟動(dong);同(tong)時(shi),工作指(zhi)示燈(deng)亮,信(xin)息窗(chuang)顯示充電電流(liu);
初充電(dian)過程:先(xian)用50%額定電流進行恒流充電,當蓄電池電壓上升到額定電壓后采(cai)用W充(chong)電曲線進(jin)行充(chong)電,當蓄電池電壓上(shang)升(sheng)至額(e)定電壓的1.2~1.25倍(bei)時,自動(dong)轉入小(xiao)恒流充電(dian),電(dian)流為50%額(e)定流值,初充電(dian)總充電(dian)時(shi)間為(wei)72小(xiao)時,時間到后自(zi)動(dong)停止充電(dian),完成初充電(dian)。
充電(dian)(dian)時,初充電(dian)(dian)指示燈和工作(zuo)指示同時亮;
初(chu)充電結(jie)束后,自動(dong)停機,初(chu)充電指示燈滅,充足燈亮。
充電(dian)信息查詢
充電機(ji)通電后,長按“信息”鍵2s,面板上(shang)“I.F”指示燈亮,進入系統查詢界面。
本機(ji)可記錄*近30條充(chong)電信息。以No.1-No.30表示。每條記(ji)錄中含:充足關機類型、充電(dian)電(dian)壓、時間、電(dian)流、容量。
長(chang)按“信息”鍵2s或自(zi)動循環3次(ci)后,退(tui)出查(cha)詢狀態。
第六(liu)章(zhang) 故障現象、原因(yin)、處理方法