**章(zhang) WBXC大功率(lv)蓄電池充電機(ji)警告信(xin)息
本手冊中警告及(ji)提示信(xin)息采用以下符(fu)號表示:
對不遵循操作(zuo)規程(cheng)或(huo)未(wei)經授權的技術(shu)改動造(zao)成的一切后果,本(ben)公司概(gai)不負責!
產品的性(xing)能、參數、電氣圖(tu)、外觀,若(ruo)有改(gai)良而無(wu)法(fa)預先告(gao)知(zhi)變更,敬請以實物為(wei)準!
**章 WBXC大功率蓄電(dian)池充電(dian)機概述
特(te)點
WBXC系(xi)列充電機,通過漏(lou)磁變壓器、可控硅(gui)整流技術及微機控制技術有機地結(jie)合,實現優化Wsa+Pulse充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)特(te)性曲線,充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)流隨蓄電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)壓的(de)升高(gao)而自動下降;同時(shi)在析氣點前及充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)末(mo)期加入脈(mo)沖充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)方式,在保證蓄電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池電(dian)(dian)(dian)(dian)(dian)(dian)(dian)量充(chong)(chong)(chong)(chong)足的(de)前提下,*大限度地降低了充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)過程中蓄電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池內部的(de)溫度及析氣,有效(xiao)延長蓄電(dian)(dian)(dian)(dian)(dian)(dian)(dian)池組的(de)充(chong)(chong)(chong)(chong)充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)循環使(shi)用壽命(ming);使(shi)充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)效(xiao)果更為理想,充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)效(xiao)率更高(gao)。產品具有結構簡(jian)單、操作方便、功能齊全、充(chong)(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)效(xiao)率高(gao)等特(te)點以及完(wan)善的(de)保護功能。
用(yong)途
適用于(yu)電(dian)動托盤車(che)、電(dian)動叉車(che)、電(dian)動搬運(yun)車(che)、電(dian)動升降(jiang)車(che)、電(dian)動游(you)覽(lan)車(che)等各種電(dian)動車(che)輛上的(de)鉛酸(suan)蓄(xu)電(dian)池的(de)充電(dian)。
正常工作條件
(1)
海(hai)拔高度不(bu)超過2000米(mi);
(2)
周圍介(jie)質(zhi)溫度不高于(yu)+40℃及不低于-10℃;
(3)
空氣相對濕(shi)度不大于85%(當介質(zhi)溫度(du)在20℃±5℃時)
;
(4)
無導(dao)電(dian)塵埃的地方;無爆炸危(wei)險的環(huan)境;
(5)
不含有能(neng)腐蝕金屬及(ji)(ji)絕緣的氣體(ti)及(ji)(ji)蒸汽(qi)的環境;
(6)
在沒(mei)有雨雪侵襲的地方;
(7)
在垂(chui)直面(mian)傾斜(xie)不超(chao)過(guo)5度(du)及無劇烈振動和(he)沖擊的地(di)方。
第(di)三(san)章(zhang) WBXC大功(gong)率蓄(xu)電(dian)池充電(dian)機充(chong)電機功能(neng)
多種充(chong)電(dian)(dian)模式可供(gong)選擇(ze),適用于(yu)各種不同(tong)用途的(de)鉛(qian)(qian)酸蓄(xu)電(dian)(dian)池(chi)(chi)的(de)充(chong)電(dian)(dian)(出廠時,根據用戶需充(chong)電(dian)(dian)電(dian)(dian)池(chi)(chi)類別:普通鉛(qian)(qian)酸蓄(xu)電(dian)(dian)池(chi)(chi)還(huan)是免維(wei)護鉛(qian)(qian)酸蓄(xu)電(dian)(dian)池(chi)(chi),設置不同(tong)的(de)充(chong)電(dian)(dian)程序)
。
——IWUIa+ Pulse多階段充(chong)電模式,適用于普通鉛酸蓄電池的(de)充(chong)電;
——IWUIa+EQU多階(jie)段充電模式,適(shi)用于普通鉛酸蓄電池進行均(jun)衡充電;
——IWIa多階(jie)段充(chong)電模式,適用于普通鉛酸蓄電池(chi)初充(chong)電和脫(tuo)硫充(chong)電;
——IWUUa多階段充電方式(shi),適用于(yu)免維(wei)護鉛酸蓄電池的充電。
采用電流、電壓雙閉環PID控(kong)制技術,實時(shi)動態跟蹤與自動調整充(chong)(chong)電(dian)(dian)(dian)(dian)參數,充(chong)(chong)電(dian)(dian)(dian)(dian)過程按不(bu)同(tong)模式(shi)下對(dui)應(ying)的(de)充(chong)(chong)電(dian)(dian)(dian)(dian)工作特(te)性(xing)曲線(xian)進行,充(chong)(chong)電(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)流始終按蓄電(dian)(dian)(dian)(dian)池可接(jie)受的(de)充(chong)(chong)電(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)流充(chong)(chong)電(dian)(dian)(dian)(dian);
高亮度LED指示(shi)充電機的運行狀態;
數(shu)碼(ma)管(guan)顯(xian)示蓄電(dian)池電(dian)壓、充電(dian)電(dian)流、容量(liang)、時間等充電(dian)參數(shu),顯(xian)示充電(dian)曲線(xian)代碼(ma)及(ji)故障代碼(ma);
自動檢測、延時啟動、軟(ruan)啟動功能(neng);
具有(you)析(xi)氣點電壓溫度(du)補償(chang)功能;
具有自動(dong)判別(bie)所(suo)充(chong)蓄(xu)電(dian)(dian)(dian)(dian)池(chi)(chi)容量(liang)大小,實(shi)時調整充(chong)電(dian)(dian)(dian)(dian)曲線,在保證蓄(xu)電(dian)(dian)(dian)(dian)池(chi)(chi)電(dian)(dian)(dian)(dian)量(liang)充(chong)足的(de)前提下(xia),既*大限度地降低了(le)充(chong)電(dian)(dian)(dian)(dian)過程(cheng)中蓄(xu)電(dian)(dian)(dian)(dian)池(chi)(chi)內部溫(wen)度、減少析(xi)氣,又(you)縮短了(le)充(chong)電(dian)(dian)(dian)(dian)時間;
本機可記錄(lu)30次充電(dian)結(jie)束時的充電(dian)數據;
開路(lu)、接(jie)反、過載、短路(lu)故(gu)障保護(hu)和報警(jing)功能;
變壓器超(chao)溫(wen)、模塊超(chao)溫(wen)等故障保護(hu)和報警功能(neng);
充(chong)電(dian)(dian)中途,充(chong)電(dian)(dian)連(lian)接線(xian)一旦脫(tuo)落,充(chong)電(dian)(dian)機將(jiang)自(zi)動關機;
均衡(heng)充電(dian)功能,保證(zheng)蓄電(dian)池組單體容量的一致性;
全自(zi)動初充電(dian)(dian)功能(此功能僅適用(yong)于普通鉛酸電(dian)(dian)池);
——對于干放的(de)新蓄電池加入(ru)電解液后的(de)**次充(chong)(chong)電必須采用初充(chong)(chong)電方(fang)式進行(xing)充(chong)(chong)電。
脫硫充(chong)電(dian)功(gong)能(neng)(此功(gong)能(neng)僅適用于普(pu)通鉛酸電(dian)池);
——當蓄電池老化、長(chang)期放(fang)置(zhi)或使用(yong)(yong)維(wei)護不當時(如(ru)經(jing)常(chang)充電不足、過充電或充電后長(chang)期放(fang)置(zhi)),在電池的極板上應會形成一種(zhong)大而(er)硬的硫(liu)酸(suan)鉛結(jie)晶(jing),這種(zhong)“硫(liu)化”了的電池,不適合用(yong)(yong)常(chang)規(gui)的充電方法,必(bi)須用(yong)(yong)特殊的脫(tuo)硫(liu)充電方法進行充電。
輸入電源為單相AC(1/N/PE)或二相AC(2/PE)
規格
|
輸入
電源
V、Hz
|
輸入
功率(lv)
kVA
|
輸入
電流
A
|
輸出(chu)
電(dian)流
DC A
|
匹配蓄電池
|
外形尺寸
mm
|
凈
重(zhong) 量
kg
|
V
|
Ah
|
8.5h-11h
|
E24V/20A
|
220V
|
0.75
|
3.4
|
20
|
24
|
115-160
|
240×350×260
|
21.0
|
E24V/25A
|
220V
|
0.9
|
4.3
|
25
|
24
|
145-200
|
240×350×260
|
21.0
|
E24V/30A
|
220V
|
1.1
|
5.1
|
30
|
24
|
175-240
|
240×350×260
|
21.0
|
E24V/40A
|
220V
|
1.5
|
6.8
|
40
|
24
|
230-320
|
240×350×260
|
23.5
|
E24V/45A
|
220V
|
1.7
|
7.7
|
45
|
24
|
260-360
|
240×350×260
|
23.5
|
E24V/50A
|
220V
|
1.9
|
8.5
|
50
|
24
|
290-400
|
240×350×260
|
25.5
|
E24V/55A
|
220V
|
2.1
|
9.4
|
55
|
24
|
320-440
|
240×350×260
|
25.5
|
E24V/65A
|
220V
|
2.4
|
11.1
|
65
|
24
|
375-520
|
280×430×310
|
32.5
|
E24V/80A
|
220V
|
3.0
|
13.6
|
80
|
24
|
464-640
|
466×361×785
|
40.0
|
E36V/30A
|
220V
|
1.7
|
7.7
|
30
|
36
|
175-240
|
240×350×260
|
23.5
|
E36V/35A
|
220V
|
2.0
|
8.9
|
35
|
36
|
200-280
|
240×350×260
|
24.5
|
E36V/40A
|
220V
|
2.3
|
10.2
|
40
|
36
|
230-320
|
240×350×260
|
24.5
|
E48V/25A
|
220V
|
1.9
|
8.5
|
25
|
48
|
145-200
|
240×350×260
|
24.5
|
E48V/30A
|
220V
|
2.3
|
10.2
|
30
|
48
|
175-240
|
240×350×260
|
28
|
E48V/35A
|
220V
|
2.6
|
11.9
|
35
|
48
|
205-280
|
240×350×260
|
28
|
E48V/45A
|
380V
|
3.4
|
8.9
|
45
|
48
|
260-360
|
466×361×785
|
42
|
E48V/55A
|
380V
|
4.1
|
10.9
|
55
|
48
|
320-440
|
466×361×785
|
46
|
E48V/65A
|
380V
|
4.9
|
12.8
|
65
|
48
|
375-520
|
466×361×785
|
50
|
E48V/80A
|
380V
|
6.0
|
15.8
|
80
|
48
|
465-640
|
466×361×785
|
56
|
E72V/25A
|
220V
|
2.8
|
12.8
|
25
|
72
|
145-200
|
280×430×310
|
35.5
|
E72V/30A
|
220V
|
3.4
|
15.3
|
30
|
72
|
175-240
|
280×430×310
|
35.5
|
|
|
|
|
|
|
|
|
|
輸入電源(yuan)為三相AC(3/PE)
注:特殊要求,特殊規格(ge),我們將另行定(ding)制!
代碼(ma)E:單相AC(1/N/PE)或二相AC(2/PE)
代(dai)碼D:三相AC(3/PE)
第四章 WBXC大(da)功(gong)率蓄電池(chi)充(chong)電機充電機安(an)裝(zhuang)要(yao)求
充電(dian)機(ji)使用場所布(bu)置要求
本機應放(fang)置(zhi)在通風干燥的地方,避開高(gao)溫、灰塵及腐蝕性(xing)氣體。
確認(ren)本機的額(e)定輸入電(dian)壓與所(suo)用的電(dian)網電(dian)壓是否一(yi)致(zhi)。
為確保(bao)本(ben)機正常(chang)工作,要保(bao)持(chi)(chi)充電(dian)場所(suo)空氣通暢(chang)。本(ben)機周(zhou)圍至(zhi)少保(bao)持(chi)(chi)30cm的(de)空間,并要經常檢查(cha)充電場所(suo)通風口(kou)有無堵塞(sai)。
充電機和(he)蓄電池的放置位置,如下圖所示:
圖中:
a——電動車輛(liang)A、B周圍必備空間*少0.6米;
b——被充(chong)蓄(xu)電池和充(chong)電機間(jian)的*小距離1米;
c——充電機到易燃品的(de)距離不得(de)小于2.5米(mi);
d——充(chong)電(dian)機到(dao)易爆品的距離不得小(xiao)于5米;
e——充電房的室內高度(取決于車輛)不得低于2米(mi)。
充電機輸(shu)入、輸(shu)出線的連接
(1) 連接前首先確認充電(dian)機額(e)定(ding)輸入電(dian)壓(ya)與輸入的(de)電(dian)網電(dian)壓(ya)是否一(yi)致(zhi)。
(2) 對(dui)于輸入電(dian)源(yuan)為(wei)三(san)相的(de)WBXC系列充電(dian)機(ji),進線(xian)端 (熔斷器(qi)下樁(zhuang)頭)接電(dian)網三相輸電(dian)線(xian)(火線(xian)),安裝板上的接地(di)端通(tong)過黃綠雙色線(xian)接電(dian)網地(di)線(xian)。
對(dui)于(yu)輸(shu)入(ru)電源(yuan)為二相的WBXC系列充電機(立(li)式),進線(xian)端(熔斷器下(xia)樁頭)接(jie)電網(wang)二相輸(shu)電線(xian)(火線(xian)),安裝板上的接(jie)地(di)端通過黃(huang)綠(lv)雙(shuang)色線(xian)接(jie)電網(wang)地(di)線(xian)。詳見下(xia)圖所示:
對(dui)于輸入電源(yuan)為單(dan)相(xiang)的WBXC系列充電機(臺式),輸入、輸出線(xian)出廠時已(yi)連(lian)接,無需客(ke)戶手(shou)動(dong)連(lian)接。
(3) 充電機通過電源(yuan)(yuan)電纜(lan)與電網連接(jie)。為確(que)保**,充電機輸(shu)入電源(yuan)(yuan)前端(duan)要求(qiu)安裝(zhuang)動力型斷(duan)路器,斷(duan)路器的容量大約為額定輸(shu)入電流(liu)的2倍。
第五章 WBXC大功率蓄電池充電機使用說(shuo)明
作面板說明
電源(yuan)開(kai)關:用于接通或斷(duan)開(kai)電網電源(yuan);
信息窗(LED屏幕(mu))——顯(xian)示各種充(chong)電(dian)參數、故障(zhang)代碼(ma)信息等;
信(xin)息鍵——
充電(dian)機在充電(dian)過程中,充電(dian)電(dian)壓、充電(dian)時(shi)間、充電(dian)電(dian)流、充電(dian)容量自(zi)動依次顯示。單擊“信息”鍵,可直(zhi)接切換顯示內(nei)容;
按“信息(xi)”鍵4s,設置均衡充電功能;
按“信息”鍵10s,設置初充(chong)電功能(neng);
按“信(xin)息”鍵15s,設置脫(tuo)硫充電功(gong)能;
按“信息”鍵6s,取消(xiao)均(jun)衡充(chong)電、初充(chong)電、脫硫充(chong)電功能;
按(an)“信息”鍵2s,進入查詢界面。
(注(zhu):b.c.d.e條僅適用(yong)于(yu)普通鉛酸電池(chi))
充電運行及狀態(tai)指(zhi)示燈:
“ON”指示(shi)燈(deng):燈(deng)亮(liang),表示(shi)充電機正在充電;
“80%”指示燈:燈亮,表示充電機充入(ru)容(rong)量超過80%;
“100%”指示燈:燈亮(liang),表示充(chong)電(dian)機充(chong)電(dian)完(wan)成(cheng);電(dian)池已充(chong)足(zu);
“均充”指示燈:燈亮,表示本次(ci)充電將(jiang)進行均充電;
燈閃爍,表示正在均充(chong)電進行中;
“初(chu)充(chong)(chong)電(dian)(dian)”指(zhi)示燈:其與工作指(zhi)示燈一起亮(liang),表示充(chong)(chong)電(dian)(dian)機(ji)正(zheng)在初(chu)充(chong)(chong)電(dian)(dian)進行中;
“脫硫”指(zhi)示燈(deng):燈(deng)亮,表示充(chong)電(dian)機在進行脫硫充(chong)電(dian)。
充(chong)電(dian)模式
對于普通鉛酸蓄電池,本(ben)機具有常規充(chong)電、均衡充(chong)電、脫硫充(chong)電、初充(chong)電多(duo)種模(mo)式可選。
對于免維護(hu)蓄電(dian)池(chi)(chi),本機按(an)事(shi)先設定的(de)免維護(hu)蓄電(dian)池(chi)(chi)充電(dian)程序,按(an)以下2.1條的步驟完(wan)成(cheng)充(chong)電。
常規充電
連接(jie)充電機和蓄電池充電插頭;
接通(tong)電源并(bing)合上(shang)電源開(kai)關;
充電機進行約(yue)10秒的(de)延時檢測后(hou),充電機(ji)自動啟動;同時,工作指示(shi)燈亮,信(xin)息窗顯示(shi)充電參數。
整個充電(dian)過程(cheng):“ON”工作指(zhi)示燈亮“80%”容(rong)量指(zhi)示燈亮“100%”容量指示(shi)燈亮,充(chong)電機(ji)充(chong)足關機(ji)。
充(chong)電(dian)過程(cheng)中(zhong)信息窗內依次(ci)顯示充(chong)電(dian)電(dian)壓、充(chong)電(dian)時間、充(chong)電(dian)電(dian)流、充(chong)電(dian)容量。
注:上(shang)圖中所(suo)標(biao)注的時間(jian)為各階(jie)段*長(chang)時間(jian)。在實際(ji)充電(dian)過程(cheng)中,各階(jie)段的轉換,由電(dian)流、電(dian)壓、時間(jian)、容量均衡等(deng)因素組合(he)判(pan)斷(duan)。
均衡充電
本機均(jun)(jun)衡充(chong)電分自(zi)動(dong)均(jun)(jun)衡與手動(dong)均(jun)(jun)衡充(chong)電。均(jun)(jun)充(chong)電時,均(jun)(jun)充(chong)燈亮(liang)。
手動均衡充電(dian)(此(ci)功能僅(jin)適用于普通鉛(qian)酸電(dian)池(chi))
充電機(ji)先進(jin)行(xing)正常充電,充足關機(ji)一小(xiao)時(shi)后,自動進(jin)行(xing)均(jun)充電。
均充(chong)電(dian)以(yi)小恒流(liu)方式進行,均充(chong)電(dian)流(liu)為額定電(dian)流(liu)的25%,均充電時間為3小時。均充結束后(hou)自動關機。
自動均衡充電
充電(dian)機(ji)在每次充電(dian)結(jie)束后(hou),會以涓流的方(fang)式對蓄電(dian)池自(zi)動(dong)進行均
衡充電。具體方式如下:
當充足關(guan)機時間小(xiao)于13小(xiao)時,充電機(ji)以充5分鐘,停30分鐘的方
式對(dui)蓄電(dian)池(chi)補充均(jun)衡(heng)充電(dian)。
當(dang)累計充(chong)電時(shi)間(充(chong)足(zu)時(shi)間+補充均衡(heng)充電時(shi)間(jian))達13小時后(hou)或(huo)以充電13小(xiao)時判斷(duan)充足(zu)關(guan)機的情(qing)況下,在13~60小(xiao)時間,充電機以充5分(fen)鐘,停2小時的(de)方(fang)式對蓄電(dian)池補充(chong)均(jun)衡充(chong)電(dian);大于(yu)60小時,充電機以充5分鐘(zhong),停(ting)8小時的方(fang)式對(dui)蓄電池(chi)保持(chi)充電。
脫硫充電(dian)(此功能僅適用于普(pu)通鉛酸(suan)電(dian)池(chi))
接通電源;
連接蓄電(dian)池;
充(chong)電機(ji)進行約10秒的延時(shi)檢測,充電機自動(dong)啟動(dong);同時(shi),工(gong)作指示燈亮(liang),信息窗顯示充電電流;
整個脫硫充(chong)電(dian)過程按以(yi)下順序(xu)進(jin)行:常規充(chong)電(dian)脫硫充(chong)電(dian)脫硫充電(dian)結束停機;
充電(dian)機先用50%額(e)(e)定電(dian)(dian)流進行恒流充電(dian)(dian),當(dang)蓄電(dian)(dian)池電(dian)(dian)壓上升到(dao)額(e)(e)定電(dian)(dian)壓后(hou)采用W充電(dian)曲線(xian)進行充電(dian),當蓄電(dian)池電(dian)壓上(shang)升(sheng)至額定(ding)電(dian)壓的1.2~1.25倍時,自動轉入恒(heng)壓充電,當電流(liu)下降(jiang)至(zhi)額定電流(liu)的30%時,以額定電(dian)流(liu)的30%的(de)恒定電(dian)(dian)流進行脫硫(liu)充電(dian)(dian),整個充電(dian)(dian)時間為(wei)72小時;
脫(tuo)硫充電結束后,自動停(ting)機,脫(tuo)硫指示燈滅(mie),充足燈亮。
初充(chong)電(此功能僅(jin)適用于普通鉛(qian)酸電池)
接(jie)通電源;
連接蓄(xu)電池;
充電機進行約10秒的延時檢測(ce),充(chong)電(dian)機自(zi)動啟動;同時,工作指示燈亮,信息窗(chuang)顯示充(chong)電(dian)電(dian)流;
初充電過程:先用50%額定(ding)電(dian)流(liu)進(jin)行(xing)恒流(liu)充(chong)電(dian),當蓄電(dian)池(chi)電(dian)壓上升到(dao)額定(ding)電(dian)壓后采用(yong)W充電(dian)曲(qu)線進(jin)行(xing)充電(dian),當(dang)蓄電(dian)池電(dian)壓(ya)上升至額定(ding)電(dian)壓(ya)的1.2~1.25倍時,自動(dong)轉入(ru)小恒流充(chong)電(dian)(dian),電(dian)(dian)流為(wei)50%額定(ding)流值,初充電總充電時間為72小(xiao)時,時間到后自(zi)動(dong)停止充(chong)電,完成初充(chong)電。
充電時(shi),初充電指示燈(deng)和(he)工作指示同時(shi)亮(liang);
初充(chong)(chong)電結(jie)束(shu)后(hou),自動停機,初充(chong)(chong)電指(zhi)示(shi)燈滅,充(chong)(chong)足燈亮(liang)。
充電信(xin)息查(cha)詢(xun)
充電機通電后(hou),長(chang)按“信息”鍵2s,面板上(shang)“I.F”指示(shi)燈亮,進入(ru)系統查(cha)詢界面(mian)。
本機(ji)可(ke)記錄*近30條充電信(xin)息。以No.1-No.30表示。每條記錄中(zhong)含:充足關(guan)機類型、充電(dian)電(dian)壓(ya)、時間(jian)、電(dian)流、容量。
長(chang)按“信息”鍵2s或自動(dong)循環3次后,退(tui)出(chu)查詢狀態。
第六章(zhang) 故障現象、原(yuan)因、處(chu)理(li)方法(fa)