**章 WBXC多功能蓄電池(chi)恒流充電測試(shi)儀警(jing)告(gao)信息
本(ben)手冊(ce)中警告及提示信息(xi)采用以下(xia)符(fu)號表示:
對不遵循操作規程(cheng)或(huo)未經授權(quan)的技(ji)術改動造成的一(yi)切(qie)后果,本公司概(gai)不負責!
產品(pin)的性能(neng)、參數、電氣圖、外(wai)觀(guan),若有改良(liang)而無法預先(xian)告(gao)知變更,敬請(qing)以實物(wu)為準!
**章 WBXC多功(gong)能蓄電(dian)池(chi)恒流(liu)充電(dian)測(ce)試儀概述
特點
WBXC系列充電機,通過漏(lou)磁變壓器、可(ke)控(kong)(kong)硅整流技術(shu)及微(wei)機控(kong)(kong)制(zhi)技術(shu)有機地結合,實現優(you)化Wsa+Pulse充(chong)電(dian)(dian)(dian)(dian)特性曲線,充(chong)電(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)流隨(sui)蓄電(dian)(dian)(dian)(dian)池(chi)充(chong)電(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)壓的(de)升(sheng)高而自(zi)動下降;同時在(zai)析(xi)氣(qi)點前(qian)及充(chong)電(dian)(dian)(dian)(dian)末(mo)期(qi)加入(ru)脈沖充(chong)電(dian)(dian)(dian)(dian)方(fang)式,在(zai)保證蓄電(dian)(dian)(dian)(dian)池(chi)電(dian)(dian)(dian)(dian)量(liang)充(chong)足的(de)前(qian)提下,*大(da)限度(du)地降低(di)了充(chong)電(dian)(dian)(dian)(dian)過程中蓄電(dian)(dian)(dian)(dian)池(chi)內(nei)部的(de)溫度(du)及析(xi)氣(qi),有效(xiao)延長(chang)蓄電(dian)(dian)(dian)(dian)池(chi)組的(de)充(chong)充(chong)電(dian)(dian)(dian)(dian)循(xun)環使(shi)用壽命;使(shi)充(chong)電(dian)(dian)(dian)(dian)效(xiao)果更為理(li)想,充(chong)電(dian)(dian)(dian)(dian)效(xiao)率更高。產品具(ju)有結構(gou)簡單、操作方(fang)便、功能(neng)齊全、充(chong)電(dian)(dian)(dian)(dian)效(xiao)率高等特點以及完善的(de)保護(hu)功能(neng)。
用途
適用于電(dian)(dian)動(dong)(dong)(dong)托盤車、電(dian)(dian)動(dong)(dong)(dong)叉車、電(dian)(dian)動(dong)(dong)(dong)搬運車、電(dian)(dian)動(dong)(dong)(dong)升降車、電(dian)(dian)動(dong)(dong)(dong)游覽(lan)車等各種電(dian)(dian)動(dong)(dong)(dong)車輛(liang)上(shang)的鉛酸蓄電(dian)(dian)池的充電(dian)(dian)。
正(zheng)常工作(zuo)條件
(1)
海(hai)拔高度(du)不超過(guo)2000米(mi);
(2)
周圍(wei)介質(zhi)溫度不高于+40℃及(ji)不低于-10℃;
(3)
空氣相對濕度不大于85%(當介質溫(wen)度在20℃±5℃時)
;
(4)
無(wu)導(dao)電塵埃的地方;無(wu)爆炸(zha)危險(xian)的環境(jing);
(5)
不(bu)含有能腐蝕金屬及(ji)(ji)絕緣的氣(qi)體及(ji)(ji)蒸汽的環境;
(6)
在沒有(you)雨雪侵襲的地(di)方;
(7)
在垂直面傾斜不超過5度及(ji)無(wu)劇烈(lie)振動和沖擊的地方。
第三章 WBXC多功能蓄電(dian)池恒流充電(dian)測試儀充電機功(gong)能
多種充(chong)電(dian)(dian)模式可供選擇,適(shi)用于(yu)各種不(bu)同用途的(de)鉛酸(suan)(suan)(suan)蓄(xu)電(dian)(dian)池(chi)(chi)的(de)充(chong)電(dian)(dian)(出廠時,根(gen)據用戶需(xu)充(chong)電(dian)(dian)電(dian)(dian)池(chi)(chi)類(lei)別(bie):普通鉛酸(suan)(suan)(suan)蓄(xu)電(dian)(dian)池(chi)(chi)還是免維(wei)護鉛酸(suan)(suan)(suan)蓄(xu)電(dian)(dian)池(chi)(chi),設置不(bu)同的(de)充(chong)電(dian)(dian)程序(xu))
。
——IWUIa+ Pulse多(duo)階段(duan)充(chong)電(dian)模式,適(shi)用(yong)于普通(tong)鉛酸蓄電(dian)池的充(chong)電(dian);
——IWUIa+EQU多階段充電(dian)模式,適用于普通鉛酸蓄電(dian)池(chi)進行均衡充電(dian);
——IWIa多階段充(chong)(chong)電模式,適用于普通鉛酸(suan)蓄電池初充(chong)(chong)電和(he)脫硫充(chong)(chong)電;
——IWUUa多階段充(chong)電方(fang)式,適(shi)用于免維(wei)護鉛(qian)酸蓄電池的充(chong)電。
采用電(dian)流、電(dian)壓(ya)雙閉環PID控(kong)制(zhi)技術,實時動態跟蹤(zong)與(yu)自動調(diao)整充(chong)電參數(shu),充(chong)電過程按不(bu)同模式下對應的(de)充(chong)電工(gong)作特性曲線進行(xing),充(chong)電電流(liu)(liu)始終按蓄(xu)電池(chi)可接受的(de)充(chong)電電流(liu)(liu)充(chong)電;
高(gao)亮度LED指示充電機的(de)運行狀態(tai);
數碼(ma)管顯(xian)示蓄電(dian)(dian)池電(dian)(dian)壓、充(chong)電(dian)(dian)電(dian)(dian)流(liu)、容(rong)量(liang)、時間等(deng)充(chong)電(dian)(dian)參數,顯(xian)示充(chong)電(dian)(dian)曲線代碼(ma)及故(gu)障(zhang)代碼(ma);
自動(dong)檢測、延時(shi)啟動(dong)、軟(ruan)啟動(dong)功能;
具有(you)析(xi)氣點電(dian)壓溫度(du)補償功(gong)能;
具(ju)有(you)自動判別所充(chong)(chong)蓄電池(chi)容量大小,實時調整充(chong)(chong)電曲(qu)線,在保證蓄電池(chi)電量充(chong)(chong)足的前提下(xia),既*大限度地降低了充(chong)(chong)電過程中(zhong)蓄電池(chi)內部溫度、減少(shao)析(xi)氣,又縮(suo)短了充(chong)(chong)電時間(jian);
本(ben)機(ji)可記錄(lu)30次充(chong)電(dian)結束時(shi)的充(chong)電(dian)數據;
開路(lu)、接反、過(guo)載(zai)、短(duan)路(lu)故(gu)障保護和報警功(gong)能(neng);
變壓器超溫、模(mo)塊超溫等故障(zhang)保護和報警(jing)功能;
充(chong)電(dian)中途,充(chong)電(dian)連接線一(yi)旦脫(tuo)落,充(chong)電(dian)機將自動關(guan)機;
均衡充(chong)電功能,保(bao)證蓄(xu)電池組單體容(rong)量的一致性(xing);
全(quan)自動初充(chong)電功能(此功能僅適用于普(pu)通鉛酸(suan)電池);
——對于干(gan)放的(de)新蓄電(dian)(dian)池加入電(dian)(dian)解液后的(de)**次充電(dian)(dian)必須采用(yong)初充電(dian)(dian)方(fang)式(shi)進(jin)行充電(dian)(dian)。
脫硫充電功能(此功能僅適用于普通鉛酸電池);
——當(dang)蓄電(dian)(dian)池(chi)老化(hua)、長期(qi)放置或使(shi)用維護不當(dang)時(如經常(chang)充(chong)電(dian)(dian)不足(zu)、過充(chong)電(dian)(dian)或充(chong)電(dian)(dian)后長期(qi)放置),在電(dian)(dian)池(chi)的(de)極板上應會形成一種(zhong)(zhong)大而(er)硬(ying)的(de)硫酸鉛結晶,這種(zhong)(zhong)“硫化(hua)”了的(de)電(dian)(dian)池(chi),不適合(he)用常(chang)規的(de)充(chong)電(dian)(dian)方(fang)法(fa),必須(xu)用特(te)殊的(de)脫硫充(chong)電(dian)(dian)方(fang)法(fa)進行充(chong)電(dian)(dian)。
輸入(ru)電源為(wei)單相AC(1/N/PE)或二相AC(2/PE)
規格
|
輸入
電(dian)源(yuan)
V、Hz
|
輸入
功率
kVA
|
輸入
電(dian)流
A
|
輸出
電流(liu)
DC A
|
匹配蓄電池
|
外(wai)形尺(chi)寸(cun)
mm
|
凈
重 量
kg
|
V
|
Ah
|
8.5h-11h
|
E24V/20A
|
220V
|
0.75
|
3.4
|
20
|
24
|
115-160
|
240×350×260
|
21.0
|
E24V/25A
|
220V
|
0.9
|
4.3
|
25
|
24
|
145-200
|
240×350×260
|
21.0
|
E24V/30A
|
220V
|
1.1
|
5.1
|
30
|
24
|
175-240
|
240×350×260
|
21.0
|
E24V/40A
|
220V
|
1.5
|
6.8
|
40
|
24
|
230-320
|
240×350×260
|
23.5
|
E24V/45A
|
220V
|
1.7
|
7.7
|
45
|
24
|
260-360
|
240×350×260
|
23.5
|
E24V/50A
|
220V
|
1.9
|
8.5
|
50
|
24
|
290-400
|
240×350×260
|
25.5
|
E24V/55A
|
220V
|
2.1
|
9.4
|
55
|
24
|
320-440
|
240×350×260
|
25.5
|
E24V/65A
|
220V
|
2.4
|
11.1
|
65
|
24
|
375-520
|
280×430×310
|
32.5
|
E24V/80A
|
220V
|
3.0
|
13.6
|
80
|
24
|
464-640
|
466×361×785
|
40.0
|
E36V/30A
|
220V
|
1.7
|
7.7
|
30
|
36
|
175-240
|
240×350×260
|
23.5
|
E36V/35A
|
220V
|
2.0
|
8.9
|
35
|
36
|
200-280
|
240×350×260
|
24.5
|
E36V/40A
|
220V
|
2.3
|
10.2
|
40
|
36
|
230-320
|
240×350×260
|
24.5
|
E48V/25A
|
220V
|
1.9
|
8.5
|
25
|
48
|
145-200
|
240×350×260
|
24.5
|
E48V/30A
|
220V
|
2.3
|
10.2
|
30
|
48
|
175-240
|
240×350×260
|
28
|
E48V/35A
|
220V
|
2.6
|
11.9
|
35
|
48
|
205-280
|
240×350×260
|
28
|
E48V/45A
|
380V
|
3.4
|
8.9
|
45
|
48
|
260-360
|
466×361×785
|
42
|
E48V/55A
|
380V
|
4.1
|
10.9
|
55
|
48
|
320-440
|
466×361×785
|
46
|
E48V/65A
|
380V
|
4.9
|
12.8
|
65
|
48
|
375-520
|
466×361×785
|
50
|
E48V/80A
|
380V
|
6.0
|
15.8
|
80
|
48
|
465-640
|
466×361×785
|
56
|
E72V/25A
|
220V
|
2.8
|
12.8
|
25
|
72
|
145-200
|
280×430×310
|
35.5
|
E72V/30A
|
220V
|
3.4
|
15.3
|
30
|
72
|
175-240
|
280×430×310
|
35.5
|
|
|
|
|
|
|
|
|
|
輸(shu)入電源為三相AC(3/PE)
注:特殊要求,特殊規(gui)格(ge),我們將另(ling)行定制!
代碼(ma)E:單相AC(1/N/PE)或二相AC(2/PE)
代(dai)碼D:三(san)相AC(3/PE)
第四章(zhang) WBXC多功能蓄電(dian)池恒流充電(dian)測(ce)試(shi)儀充電機安裝要求
充電機使用場所布置要求
本(ben)機應放置在通(tong)風(feng)干(gan)燥(zao)的地(di)方,避開高溫(wen)、灰塵及(ji)腐蝕性氣體。
確認本機的(de)額定輸入電壓(ya)與所用的(de)電網電壓(ya)是否一致。
為確保本機正常工(gong)作,要(yao)保持充(chong)電場(chang)所(suo)空(kong)氣通暢。本機周圍至少保持30cm的空間(jian),并要(yao)經(jing)常檢(jian)查充電場所通風(feng)口有無堵塞。
充電機和(he)蓄電池(chi)的(de)放(fang)置(zhi)位置(zhi),如下(xia)圖所示:
圖中(zhong):
a——電(dian)動(dong)車輛A、B周(zhou)圍必備空間*少0.6米;
b——被充蓄電池和充電機間的*小距離1米;
c——充電機到易燃品的(de)距離不得小于2.5米;
d——充電機到易爆品的距離(li)不(bu)得小于5米;
e——充電房的室(shi)內高度(du)(取(qu)決于(yu)車輛)不得(de)低于(yu)2米。
充電機輸(shu)入(ru)、輸(shu)出線的連接
(1) 連(lian)接(jie)前首先確認充(chong)電(dian)(dian)(dian)機額(e)定輸入電(dian)(dian)(dian)壓與(yu)輸入的電(dian)(dian)(dian)網電(dian)(dian)(dian)壓是(shi)否一致。
(2) 對于輸入電源為三相的WBXC系列充電機(ji),進線端(duan) (熔(rong)斷器(qi)下樁(zhuang)頭)接(jie)電網(wang)三相(xiang)輸電線(火(huo)線),安(an)裝板上的接(jie)地(di)(di)端(duan)通過黃綠雙色線接(jie)電網(wang)地(di)(di)線。
對于輸入電(dian)(dian)源(yuan)為二相的WBXC系列充(chong)電(dian)(dian)機(立式),進線(xian)端(熔斷器(qi)下樁頭)接(jie)電(dian)(dian)網(wang)二相輸電(dian)(dian)線(xian)(火線(xian)),安裝板上的接(jie)地端通(tong)過黃綠(lv)雙色線(xian)接(jie)電(dian)(dian)網(wang)地線(xian)。詳見下圖所(suo)示:
對于輸入(ru)電源(yuan)為(wei)單(dan)相(xiang)的WBXC系列充電機(臺式),輸入、輸出線(xian)出廠時已連(lian)接,無需(xu)客戶(hu)手動連(lian)接。
(3) 充(chong)電(dian)(dian)(dian)機通過(guo)電(dian)(dian)(dian)源電(dian)(dian)(dian)纜與電(dian)(dian)(dian)網(wang)連(lian)接(jie)。為確保**,充(chong)電(dian)(dian)(dian)機輸入電(dian)(dian)(dian)源前(qian)端(duan)要求安裝(zhuang)動力(li)型斷路器,斷路器的(de)容量大(da)約(yue)為額定輸入電(dian)(dian)(dian)流(liu)的(de)2倍。
第五章 WBXC多功能蓄(xu)電(dian)池恒流充電(dian)測試(shi)儀使用說(shuo)明
作面板說明
電源開關:用于接通或斷開電網(wang)電源;
信(xin)息窗(LED屏幕)——顯示各種充電參數(shu)、故障代碼信息等;
信息(xi)鍵(jian)——
充(chong)(chong)電(dian)(dian)機在(zai)充(chong)(chong)電(dian)(dian)過程(cheng)中,充(chong)(chong)電(dian)(dian)電(dian)(dian)壓、充(chong)(chong)電(dian)(dian)時間、充(chong)(chong)電(dian)(dian)電(dian)(dian)流、充(chong)(chong)電(dian)(dian)容量自動依次顯(xian)示。單擊“信息(xi)”鍵,可(ke)直(zhi)接切換顯(xian)示內容;
按“信息”鍵4s,設置均衡充電功能;
按“信息”鍵10s,設置初充電功能(neng);
按“信息(xi)”鍵15s,設(she)置(zhi)脫硫充(chong)電功能(neng);
按“信息”鍵6s,取消均(jun)衡充電、初充電、脫硫充電功能;
按“信息”鍵2s,進入查詢界面。
(注(zhu):b.c.d.e條僅適(shi)用于普通鉛(qian)酸電池)
充電(dian)運(yun)行及狀態指示燈:
“ON”指(zhi)示燈(deng):燈(deng)亮(liang),表示充(chong)電(dian)機正在充(chong)電(dian);
“80%”指示燈:燈亮,表示充(chong)電機充(chong)入容量超過(guo)80%;
“100%”指示(shi)燈(deng):燈(deng)亮,表示(shi)充(chong)(chong)電(dian)機充(chong)(chong)電(dian)完成;電(dian)池已充(chong)(chong)足;
“均充”指(zhi)示燈:燈亮,表示本次充電(dian)(dian)將進行均充電(dian)(dian);
燈閃(shan)爍,表示正在(zai)均充(chong)電進行中(zhong);
“初充(chong)電(dian)(dian)”指(zhi)示燈(deng):其與工作指(zhi)示燈(deng)一起亮,表示充(chong)電(dian)(dian)機正在初充(chong)電(dian)(dian)進行中;
“脫硫”指示(shi)燈:燈亮,表示(shi)充電機在進行脫硫充電。
充電模式
對于普通(tong)鉛酸蓄電池,本機(ji)具(ju)有常規充電、均(jun)衡充電、脫硫(liu)充電、初(chu)充電多(duo)種模式可選。
對于免維護蓄電(dian)(dian)池,本機按(an)事(shi)先設定的免維護蓄電(dian)(dian)池充(chong)電(dian)(dian)程序,按(an)以下2.1條的步驟完成充電(dian)。
常規(gui)充(chong)電
連接充電(dian)機和蓄(xu)電(dian)池充電(dian)插(cha)頭;
接通電源并合上(shang)電源開關;
充電機進行約10秒的延時檢測(ce)后,充電機自(zi)動啟動;同時,工(gong)作指(zhi)示(shi)燈亮,信(xin)息窗顯示(shi)充電參(can)數。
整(zheng)個(ge)充(chong)電(dian)過程:“ON”工(gong)作指示(shi)燈亮(liang)“80%”容量(liang)指示燈亮“100%”容量指示燈亮,充(chong)電機(ji)充(chong)足關機(ji)。
充(chong)電過程中信息窗內依(yi)次顯(xian)示(shi)充(chong)電電壓、充(chong)電時間、充(chong)電電流(liu)、充(chong)電容量(liang)。
注:上圖中所標注的時間為各階(jie)段(duan)*長時間。在實際充電過程(cheng)中,各階(jie)段(duan)的轉換(huan),由電流、電壓、時間、容量均衡等因素組合判斷(duan)。
均衡充電
本(ben)機均(jun)衡充(chong)(chong)電分自動(dong)均(jun)衡與手動(dong)均(jun)衡充(chong)(chong)電。均(jun)充(chong)(chong)電時(shi),均(jun)充(chong)(chong)燈(deng)亮。
手動均衡充電(此功能僅(jin)適用(yong)于普(pu)通鉛(qian)酸(suan)電池)
充電(dian)機先進行正常(chang)充電(dian),充足關機一小時后(hou),自動(dong)進行均(jun)充電(dian)。
均充電以(yi)小(xiao)恒流(liu)方式進行(xing),均充電流(liu)為額定電流(liu)的25%,均充(chong)電時間為3小時。均充(chong)結束后自動關機(ji)。
自動均衡充電
充電機(ji)在(zai)每次(ci)充電結束(shu)后,會以涓流的方(fang)式對蓄電池自動進(jin)行均
衡充電。具體方(fang)式如(ru)下:
當充足關(guan)機(ji)時間小于13小(xiao)時,充電機以(yi)充5分鐘(zhong),停30分鐘的(de)方
式對蓄電池補充(chong)均衡充(chong)電。
當累計(ji)充電時(shi)間(充足(zu)時(shi)間+補(bu)充均衡充電(dian)時(shi)間)達13小時后或以充電13小時判(pan)斷(duan)充(chong)足(zu)關機的情況下,在13~60小時間,充(chong)電機以充(chong)5分鐘,停2小時的方式對蓄(xu)電池(chi)補充均衡充電;大(da)于60小時,充電機以充5分鐘,停8小時的方(fang)式對(dui)蓄電池保持充電。
脫硫充電(dian)(此功能僅適(shi)用(yong)于普(pu)通鉛酸電(dian)池(chi))
接通電源;
連(lian)接蓄(xu)電池(chi);
充電機進行約10秒的延時檢測,充電機自動啟動;同時,工作(zuo)指示燈亮,信息窗顯(xian)示充電電流;
整個(ge)脫硫(liu)充(chong)電過程按以下順序進行:常規充(chong)電脫硫充電脫硫充(chong)電結束停機;
充電機先用50%額定電流進行恒流充電,當蓄電池電壓上(shang)升到額定電壓后采用W充(chong)電(dian)曲線進行充(chong)電(dian),當蓄電(dian)池電(dian)壓(ya)上(shang)升至額定(ding)電(dian)壓(ya)的1.2~1.25倍時,自動(dong)轉入(ru)恒壓充電(dian)(dian),當電(dian)(dian)流(liu)下降至(zhi)額定電(dian)(dian)流(liu)的30%時,以(yi)額定(ding)電流的30%的恒(heng)定電(dian)流進行脫(tuo)硫充電(dian),整個充電(dian)時間為72小(xiao)時;
脫硫充電結(jie)束后,自動停(ting)機(ji),脫硫指(zhi)示燈滅,充足燈亮。
初(chu)充(chong)電(此功(gong)能(neng)僅適用(yong)于普通鉛(qian)酸電池)
接通(tong)電源;
連接蓄(xu)電池;
充電機進行約10秒的延時檢(jian)測(ce),充電機自(zi)動(dong)啟動(dong);同時,工作(zuo)指示(shi)燈亮,信息窗顯示(shi)充電電流;
初充電(dian)過程:先(xian)用50%額定電(dian)流(liu)進行恒流(liu)充(chong)電(dian),當(dang)蓄電(dian)池電(dian)壓(ya)上升(sheng)到額定電(dian)壓(ya)后(hou)采用W充電(dian)曲(qu)線(xian)進(jin)行充電(dian),當(dang)蓄電(dian)池電(dian)壓上升至額定電(dian)壓的1.2~1.25倍(bei)時,自動轉(zhuan)入小恒流充電,電流為50%額(e)定(ding)流值,初充(chong)電(dian)總充(chong)電(dian)時間為72小(xiao)時,時間(jian)到后自動停止充電,完(wan)成初充電。
充電(dian)時(shi),初(chu)充電(dian)指示燈和工作指示同時(shi)亮;
初充(chong)(chong)電(dian)結束后,自動停機,初充(chong)(chong)電(dian)指(zhi)示燈(deng)滅,充(chong)(chong)足燈(deng)亮。
充電(dian)信(xin)息查詢
充電(dian)機通電(dian)后,長按“信息”鍵2s,面板上“I.F”指示(shi)燈亮(liang),進入系統(tong)查(cha)詢界(jie)面(mian)。
本(ben)機可記(ji)錄(lu)*近30條充電信息。以(yi)No.1-No.30表示。每條(tiao)記錄中含:充(chong)足關機類型(xing)、充(chong)電(dian)電(dian)壓、時間、電(dian)流、容量。
長按“信(xin)息”鍵2s或自動循環3次后,退出查(cha)詢狀態。
第六章 故障現象、原因、處(chu)理方法