**章 WBXC多功能蓄電池充電機警告信(xin)息(xi)
本手冊(ce)中警告及提示(shi)信息采用以下符號(hao)表示(shi):
對(dui)不遵(zun)循操作規(gui)程或未經授權(quan)的技術改動造成的一切后果,本公(gong)司概(gai)不負(fu)責!
產品的性能、參數、電氣圖、外觀,若有改良而無法預先(xian)告(gao)知變更(geng),敬(jing)請以實物(wu)為(wei)準(zhun)!
**章 WBXC多功能(neng)蓄電(dian)池充電(dian)機概述
特點
WBXC系(xi)列(lie)充電(dian)機(ji),通過漏磁變壓器、可控(kong)硅整流技(ji)術及(ji)微(wei)機(ji)控(kong)制技(ji)術有機(ji)地結合,實現優化Wsa+Pulse充(chong)(chong)(chong)電(dian)(dian)(dian)特性(xing)曲線,充(chong)(chong)(chong)電(dian)(dian)(dian)電(dian)(dian)(dian)流隨蓄電(dian)(dian)(dian)池(chi)充(chong)(chong)(chong)電(dian)(dian)(dian)電(dian)(dian)(dian)壓(ya)的(de)升高(gao)而自動下降;同時在析氣點前及充(chong)(chong)(chong)電(dian)(dian)(dian)末期加(jia)入脈沖充(chong)(chong)(chong)電(dian)(dian)(dian)方式,在保(bao)證(zheng)蓄電(dian)(dian)(dian)池(chi)電(dian)(dian)(dian)量充(chong)(chong)(chong)足的(de)前提下,*大(da)限度(du)(du)地(di)降低了充(chong)(chong)(chong)電(dian)(dian)(dian)過(guo)程中蓄電(dian)(dian)(dian)池(chi)內(nei)部的(de)溫度(du)(du)及析氣,有效(xiao)延長蓄電(dian)(dian)(dian)池(chi)組的(de)充(chong)(chong)(chong)充(chong)(chong)(chong)電(dian)(dian)(dian)循(xun)環使用壽(shou)命(ming);使充(chong)(chong)(chong)電(dian)(dian)(dian)效(xiao)果更為理(li)想,充(chong)(chong)(chong)電(dian)(dian)(dian)效(xiao)率更高(gao)。產(chan)品(pin)具有結構(gou)簡(jian)單、操(cao)作方便、功能齊全、充(chong)(chong)(chong)電(dian)(dian)(dian)效(xiao)率高(gao)等特點以(yi)及完善的(de)保(bao)護功能。
用途
適用于電(dian)(dian)動托盤車、電(dian)(dian)動叉車、電(dian)(dian)動搬(ban)運車、電(dian)(dian)動升(sheng)降(jiang)車、電(dian)(dian)動游(you)覽(lan)車等各(ge)種電(dian)(dian)動車輛上的鉛酸蓄電(dian)(dian)池的充(chong)電(dian)(dian)。
正常工(gong)作條件
(1)
海拔(ba)高度(du)不(bu)超過2000米;
(2)
周圍介質(zhi)溫度(du)不高于+40℃及(ji)不低于-10℃;
(3)
空氣(qi)相對濕度不(bu)大于85%(當介(jie)質(zhi)溫(wen)度在20℃±5℃時)
;
(4)
無(wu)導電塵(chen)埃的(de)地方;無(wu)爆(bao)炸危(wei)險的(de)環(huan)境;
(5)
不(bu)含有(you)能腐蝕金(jin)屬及(ji)絕緣的氣體(ti)及(ji)蒸汽的環境;
(6)
在沒有雨雪侵襲(xi)的地方;
(7)
在垂直(zhi)面(mian)傾斜(xie)不超過5度及(ji)無劇烈振動(dong)和沖擊的(de)地方。
第三章 WBXC多功能蓄電池充電機充電機功能
多種(zhong)充(chong)電(dian)模(mo)式可(ke)供選(xuan)擇,適用于(yu)各種(zhong)不同(tong)用途的(de)(de)鉛(qian)(qian)酸蓄(xu)電(dian)池的(de)(de)充(chong)電(dian)(出廠時(shi),根據用戶(hu)需(xu)充(chong)電(dian)電(dian)池類別:普通鉛(qian)(qian)酸蓄(xu)電(dian)池還是(shi)免維(wei)護鉛(qian)(qian)酸蓄(xu)電(dian)池,設置不同(tong)的(de)(de)充(chong)電(dian)程序)
。
——IWUIa+ Pulse多階段(duan)充電(dian)模式(shi),適用于普通(tong)鉛酸蓄電(dian)池(chi)的(de)充電(dian);
——IWUIa+EQU多階段(duan)充(chong)電(dian)模(mo)式,適用于(yu)普(pu)通鉛酸蓄電(dian)池進行均衡充(chong)電(dian);
——IWIa多(duo)階段充(chong)電模式,適用于(yu)普通鉛酸(suan)蓄電池(chi)初充(chong)電和脫硫(liu)充(chong)電;
——IWUUa多階段(duan)充(chong)(chong)電方式(shi),適用于免(mian)維(wei)護鉛酸蓄(xu)電池的充(chong)(chong)電。
采用電流、電壓雙閉環PID控制技術,實時動態(tai)跟蹤與自動調整充(chong)電參數,充(chong)電過程按不同(tong)模(mo)式下對(dui)應的充(chong)電工作特(te)性曲(qu)線(xian)進行,充(chong)電電流(liu)始終按蓄電池可接(jie)受的充(chong)電電流(liu)充(chong)電;
高亮(liang)度LED指(zhi)示(shi)充電機(ji)的(de)運行狀態;
數(shu)碼(ma)管(guan)顯示蓄電(dian)(dian)池電(dian)(dian)壓、充(chong)電(dian)(dian)電(dian)(dian)流、容量、時間等充(chong)電(dian)(dian)參數(shu),顯示充(chong)電(dian)(dian)曲線(xian)代(dai)碼(ma)及故障(zhang)代(dai)碼(ma);
自動(dong)(dong)檢(jian)測、延時啟動(dong)(dong)、軟啟動(dong)(dong)功能;
具(ju)有析氣點電壓溫度(du)補償功能;
具有自動判(pan)別所充(chong)蓄(xu)(xu)電(dian)(dian)(dian)池(chi)(chi)容(rong)量大小,實時調整充(chong)電(dian)(dian)(dian)曲(qu)線,在保證(zheng)蓄(xu)(xu)電(dian)(dian)(dian)池(chi)(chi)電(dian)(dian)(dian)量充(chong)足(zu)的前提下(xia),既*大限度地降低了(le)充(chong)電(dian)(dian)(dian)過程中(zhong)蓄(xu)(xu)電(dian)(dian)(dian)池(chi)(chi)內部溫(wen)度、減少析氣,又縮短(duan)了(le)充(chong)電(dian)(dian)(dian)時間;
本機可記錄30次(ci)充電結束(shu)時的充電數據;
開(kai)路、接反、過載(zai)、短路故障保(bao)護(hu)和報警(jing)功能;
變壓器超溫(wen)、模(mo)塊超溫(wen)等(deng)故障保護和報警功(gong)能;
充(chong)電(dian)中途,充(chong)電(dian)連接線(xian)一旦脫落,充(chong)電(dian)機將自動關(guan)機;
均衡充(chong)電(dian)(dian)功能,保證蓄電(dian)(dian)池組單體容量的一(yi)致性;
全(quan)自動初充電功(gong)能(此功(gong)能僅適用于普通鉛酸電池);
——對于干放的新(xin)蓄電(dian)池加入(ru)電(dian)解液后(hou)的**次充(chong)電(dian)必須(xu)采用(yong)初(chu)充(chong)電(dian)方式進行充(chong)電(dian)。
脫硫(liu)充電功(gong)能(此功(gong)能僅適用于普(pu)通鉛(qian)酸電池(chi));
——當蓄(xu)電(dian)(dian)池(chi)老化(hua)、長期放置或使用維護不當時(如經常充(chong)電(dian)(dian)不足、過充(chong)電(dian)(dian)或充(chong)電(dian)(dian)后長期放置),在電(dian)(dian)池(chi)的極板上(shang)應會形成一種大而(er)硬的硫(liu)酸鉛結晶,這(zhe)種“硫(liu)化(hua)”了的電(dian)(dian)池(chi),不適合用常規的充(chong)電(dian)(dian)方(fang)法(fa),必須用特殊的脫硫(liu)充(chong)電(dian)(dian)方(fang)法(fa)進行充(chong)電(dian)(dian)。
輸(shu)入電源為(wei)單(dan)相AC(1/N/PE)或二相AC(2/PE)
規格
|
輸入
電源
V、Hz
|
輸入
功率
kVA
|
輸入
電流
A
|
輸出(chu)
電(dian)流
DC A
|
匹配蓄(xu)電池
|
外(wai)形尺寸
mm
|
凈
重 量
kg
|
V
|
Ah
|
8.5h-11h
|
E24V/20A
|
220V
|
0.75
|
3.4
|
20
|
24
|
115-160
|
240×350×260
|
21.0
|
E24V/25A
|
220V
|
0.9
|
4.3
|
25
|
24
|
145-200
|
240×350×260
|
21.0
|
E24V/30A
|
220V
|
1.1
|
5.1
|
30
|
24
|
175-240
|
240×350×260
|
21.0
|
E24V/40A
|
220V
|
1.5
|
6.8
|
40
|
24
|
230-320
|
240×350×260
|
23.5
|
E24V/45A
|
220V
|
1.7
|
7.7
|
45
|
24
|
260-360
|
240×350×260
|
23.5
|
E24V/50A
|
220V
|
1.9
|
8.5
|
50
|
24
|
290-400
|
240×350×260
|
25.5
|
E24V/55A
|
220V
|
2.1
|
9.4
|
55
|
24
|
320-440
|
240×350×260
|
25.5
|
E24V/65A
|
220V
|
2.4
|
11.1
|
65
|
24
|
375-520
|
280×430×310
|
32.5
|
E24V/80A
|
220V
|
3.0
|
13.6
|
80
|
24
|
464-640
|
466×361×785
|
40.0
|
E36V/30A
|
220V
|
1.7
|
7.7
|
30
|
36
|
175-240
|
240×350×260
|
23.5
|
E36V/35A
|
220V
|
2.0
|
8.9
|
35
|
36
|
200-280
|
240×350×260
|
24.5
|
E36V/40A
|
220V
|
2.3
|
10.2
|
40
|
36
|
230-320
|
240×350×260
|
24.5
|
E48V/25A
|
220V
|
1.9
|
8.5
|
25
|
48
|
145-200
|
240×350×260
|
24.5
|
E48V/30A
|
220V
|
2.3
|
10.2
|
30
|
48
|
175-240
|
240×350×260
|
28
|
E48V/35A
|
220V
|
2.6
|
11.9
|
35
|
48
|
205-280
|
240×350×260
|
28
|
E48V/45A
|
380V
|
3.4
|
8.9
|
45
|
48
|
260-360
|
466×361×785
|
42
|
E48V/55A
|
380V
|
4.1
|
10.9
|
55
|
48
|
320-440
|
466×361×785
|
46
|
E48V/65A
|
380V
|
4.9
|
12.8
|
65
|
48
|
375-520
|
466×361×785
|
50
|
E48V/80A
|
380V
|
6.0
|
15.8
|
80
|
48
|
465-640
|
466×361×785
|
56
|
E72V/25A
|
220V
|
2.8
|
12.8
|
25
|
72
|
145-200
|
280×430×310
|
35.5
|
E72V/30A
|
220V
|
3.4
|
15.3
|
30
|
72
|
175-240
|
280×430×310
|
35.5
|
|
|
|
|
|
|
|
|
|
輸(shu)入(ru)電源為三相AC(3/PE)
注:特殊(shu)要求(qiu),特殊(shu)規(gui)格(ge),我們將另行(xing)定(ding)制!
代碼E:單相AC(1/N/PE)或(huo)二(er)相AC(2/PE)
代碼D:三相AC(3/PE)
第四章 WBXC多功能(neng)蓄電池充電機充電機(ji)安裝要(yao)求
充電機使用場所布置要求
本(ben)機(ji)應放(fang)置在通風干燥(zao)的地(di)方(fang),避開高(gao)溫、灰塵及(ji)腐蝕性氣體(ti)。
確認本機的額(e)定輸入電壓與(yu)所用的電網電壓是否一致。
為確保本機(ji)正常工作,要保持充(chong)電場所空氣通(tong)暢。本機(ji)周圍至少保持30cm的空間,并要經常(chang)檢查充電場(chang)所通(tong)風(feng)口有無堵塞(sai)。
充電機和(he)蓄電池(chi)的(de)放置位置,如下圖所示:
圖中:
a——電動車輛A、B周圍必(bi)備空(kong)間(jian)*少0.6米;
b——被充蓄(xu)電(dian)池和充電(dian)機間的*小距離1米;
c——充(chong)電機(ji)到易燃品的距離不得小(xiao)于2.5米;
d——充電機到易(yi)爆品的距離不得小于5米;
e——充電房的(de)室內高度(du)(取決于車(che)輛)不(bu)得低于2米。
充電機輸(shu)(shu)入、輸(shu)(shu)出線的(de)連接
(1) 連接前首先確認充電(dian)(dian)機(ji)額定輸(shu)入電(dian)(dian)壓與輸(shu)入的電(dian)(dian)網電(dian)(dian)壓是否一致。
(2) 對于輸入電源為(wei)三(san)相的WBXC系列(lie)充電(dian)機,進(jin)線(xian)端 (熔斷器下樁頭(tou))接(jie)電(dian)網三(san)相輸電(dian)線(xian)(火線(xian)),安裝板上的接(jie)地(di)端通過黃綠(lv)雙色線(xian)接(jie)電(dian)網地(di)線(xian)。
對于(yu)輸入(ru)電(dian)源(yuan)為二相的WBXC系列(lie)充電(dian)機(ji)(立式),進線(xian)端(熔(rong)斷(duan)器下樁頭)接電(dian)網(wang)(wang)二相輸電(dian)線(xian)(火線(xian)),安裝(zhuang)板上的接地(di)端通(tong)過黃綠雙色線(xian)接電(dian)網(wang)(wang)地(di)線(xian)。詳見下圖所示:
對于輸入電源為單相的WBXC系列充(chong)電機(臺式(shi)),輸入、輸出線出廠(chang)時(shi)已連接(jie),無(wu)需客(ke)戶手動連接(jie)。
(3) 充電機通(tong)過電源(yuan)電纜與電網連接。為確保**,充電機輸(shu)入電源(yuan)前端要求(qiu)安裝動力型斷(duan)路器,斷(duan)路器的容(rong)量大約為額定輸(shu)入電流的2倍。
第五章 WBXC多功能蓄電(dian)池充電(dian)機使用說明
作面板(ban)說明
電源開關:用于接(jie)通(tong)或斷開電網電源;
信(xin)息窗(LED屏幕)——顯示各種充(chong)電參數、故障代碼(ma)信息等;
信息鍵——
充(chong)電(dian)(dian)機在(zai)充(chong)電(dian)(dian)過程中(zhong),充(chong)電(dian)(dian)電(dian)(dian)壓、充(chong)電(dian)(dian)時(shi)間、充(chong)電(dian)(dian)電(dian)(dian)流、充(chong)電(dian)(dian)容(rong)量自動依次(ci)顯示。單擊(ji)“信息”鍵,可直接切換顯示內容(rong);
按“信息”鍵4s,設置均衡(heng)充電功能;
按“信息”鍵10s,設置初(chu)充電功(gong)能(neng);
按(an)“信(xin)息”鍵15s,設置脫硫充電(dian)功能;
按“信息”鍵6s,取消均衡充(chong)(chong)電、初充(chong)(chong)電、脫硫充(chong)(chong)電功能;
按“信息”鍵2s,進入查詢界(jie)面。
(注(zhu):b.c.d.e條僅適用于(yu)普(pu)通鉛酸(suan)電池)
充電運行及狀態指示燈:
“ON”指示(shi)燈:燈亮,表示(shi)充電機正(zheng)在充電;
“80%”指(zhi)示燈:燈亮(liang),表示充電機充入容量(liang)超過(guo)80%;
“100%”指示燈(deng):燈(deng)亮,表示充(chong)電機充(chong)電完成(cheng);電池已充(chong)足;
“均充(chong)”指(zhi)示燈:燈亮,表示本(ben)次(ci)充(chong)電將進行均充(chong)電;
燈閃爍,表示正在均充電進行中;
“初充電(dian)(dian)”指(zhi)示燈:其與工作指(zhi)示燈一起亮(liang),表示充電(dian)(dian)機正在初充電(dian)(dian)進行中;
“脫硫”指示燈(deng)(deng):燈(deng)(deng)亮,表示充電機在進行脫硫充電。
充電模式(shi)
對于普通(tong)鉛酸(suan)蓄電(dian)池,本(ben)機具有(you)常規充電(dian)、均(jun)衡充電(dian)、脫硫充電(dian)、初充電(dian)多(duo)種模式(shi)可選。
對于免維護(hu)蓄電池,本機(ji)按事先設定(ding)的免維護(hu)蓄電池充(chong)電程序,按以下2.1條的步驟完成充電。
常規充電
連(lian)接充電(dian)機和(he)蓄(xu)電(dian)池充電(dian)插(cha)頭;
接通電源并合上(shang)電源開關(guan);
充電機進(jin)行約10秒的延時檢測后,充電機(ji)自動(dong)(dong)啟動(dong)(dong);同時,工作指示燈亮(liang),信息窗顯示充電參數(shu)。
整個(ge)充(chong)電過程:“ON”工作指示(shi)燈(deng)亮“80%”容量(liang)指示燈亮“100%”容量指示(shi)燈亮(liang),充(chong)電機充(chong)足關機。
充(chong)(chong)電過程中信息窗內依次(ci)顯示充(chong)(chong)電電壓、充(chong)(chong)電時間、充(chong)(chong)電電流、充(chong)(chong)電容(rong)量。
注(zhu)(zhu):上圖中(zhong)所標(biao)注(zhu)(zhu)的(de)(de)時間為各階段*長時間。在實(shi)際充電(dian)(dian)過程中(zhong),各階段的(de)(de)轉換(huan),由電(dian)(dian)流、電(dian)(dian)壓、時間、容量均(jun)衡等因素組(zu)合判斷。
均(jun)衡充電(dian)
本機(ji)均衡充(chong)電(dian)分自(zi)動(dong)(dong)均衡與手動(dong)(dong)均衡充(chong)電(dian)。均充(chong)電(dian)時,均充(chong)燈(deng)亮。
手動均(jun)衡充電(此功(gong)能僅適用(yong)于普通鉛(qian)酸電池)
充電機先進行正常充電,充足關機一小時(shi)后,自(zi)動進行均充電。
均(jun)充電(dian)以小(xiao)恒流方式進行,均(jun)充電(dian)流為額定(ding)電(dian)流的25%,均(jun)充電(dian)時(shi)間為3小時。均充結束后自動關(guan)機。
自動(dong)均衡充電
充(chong)電(dian)機在每次充(chong)電(dian)結束(shu)后(hou),會以涓(juan)流的方式(shi)對蓄電(dian)池自動(dong)進行均(jun)
衡(heng)充(chong)電。具體(ti)方式如下:
當充(chong)足關機時間小于13小時,充電機以充5分鐘(zhong),停(ting)30分鐘的方
式(shi)對蓄電(dian)池補充(chong)均衡(heng)充(chong)電(dian)。
當累計充(chong)電時間(充(chong)足(zu)時間+補充(chong)均衡充(chong)電時間(jian))達13小時后或以充電13小時判斷充足關(guan)機的(de)情況下,在13~60小(xiao)時間(jian),充電(dian)機以充5分鐘,停2小時(shi)的方式對蓄電池(chi)補(bu)充均衡(heng)充電;大于60小時,充電機以充5分鐘,停8小時的方式對蓄電池保持充電。
脫硫充電(此功(gong)能僅適用于普通鉛(qian)酸電池(chi))
接通電源;
連接蓄電(dian)池;
充電機進行約10秒的延時(shi)檢測,充電(dian)(dian)機自動啟(qi)動;同時(shi),工作(zuo)指示燈(deng)亮,信息窗顯示充電(dian)(dian)電(dian)(dian)流;
整個脫(tuo)硫(liu)充電過程按(an)以(yi)下(xia)順序進(jin)行:常規充電脫硫充電脫硫充電結束停機;
充電機先用50%額定電(dian)流(liu)進行(xing)恒(heng)流(liu)充(chong)電(dian),當蓄電(dian)池電(dian)壓上升(sheng)到額定電(dian)壓后(hou)采用(yong)W充(chong)電(dian)曲線進(jin)行充(chong)電(dian),當蓄(xu)電(dian)池電(dian)壓上升至額定電(dian)壓的1.2~1.25倍(bei)時(shi),自(zi)動轉(zhuan)入恒(heng)壓(ya)充電,當電流下(xia)降至(zhi)額定電流的30%時,以額定電流的30%的恒(heng)定電(dian)流(liu)進行(xing)脫硫充電(dian),整個充電(dian)時間為72小時;
脫(tuo)硫(liu)充電結(jie)束后,自動停(ting)機(ji),脫(tuo)硫(liu)指示燈滅,充足燈亮。
初充電(此(ci)功(gong)能僅適用于普(pu)通鉛(qian)酸電池)
接通電源;
連接蓄電池;
充電機(ji)進行約(yue)10秒的延時檢測,充(chong)電(dian)機(ji)自動(dong)啟動(dong);同(tong)時,工(gong)作指示燈亮(liang),信息窗顯示充(chong)電(dian)電(dian)流;
初充電過(guo)程(cheng):先用50%額(e)定電(dian)流(liu)(liu)進(jin)行恒(heng)流(liu)(liu)充電(dian),當蓄電(dian)池電(dian)壓上升(sheng)到額(e)定電(dian)壓后采用W充電(dian)曲線進行充電(dian),當(dang)蓄電(dian)池電(dian)壓上升至(zhi)額定電(dian)壓的1.2~1.25倍時,自動轉入(ru)小恒流(liu)充電,電流(liu)為50%額定流(liu)值,初充電總充電時間(jian)為72小時(shi)(shi),時(shi)(shi)間到(dao)后自動停(ting)止充電(dian),完成初(chu)充電(dian)。
充電時,初充電指示(shi)燈(deng)和(he)工作指示(shi)同時亮;
初充(chong)電(dian)結(jie)束后(hou),自動停機,初充(chong)電(dian)指示(shi)燈滅,充(chong)足燈亮。
充電信息(xi)查(cha)詢(xun)
充電機(ji)通電后,長按“信(xin)息”鍵(jian)2s,面板(ban)上“I.F”指(zhi)示燈(deng)亮,進入(ru)系統(tong)查詢界面。
本機可記錄*近30條(tiao)充電信(xin)息。以No.1-No.30表(biao)示。每條記錄中含:充足關(guan)機類型(xing)、充電(dian)電(dian)壓(ya)、時間、電(dian)流、容(rong)量。
長按“信(xin)息”鍵2s或自動循環(huan)3次后,退出查詢狀態。
第六章 故障現象(xiang)、原因(yin)、處理方法(fa)