**章 WBXC大容量恒(heng)流充電測量裝置警(jing)告信息
本手冊(ce)中警告及提示信息采用以下(xia)符(fu)號表示:
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**章 WBXC大容量恒(heng)流充電(dian)測量裝置概述(shu)
特(te)點
WBXC系列(lie)充電機(ji),通過(guo)漏磁(ci)變壓器、可(ke)控硅整流(liu)技術及微機(ji)控制技術有(you)機(ji)地結(jie)合,實現優化Wsa+Pulse充(chong)(chong)(chong)電(dian)(dian)特(te)性曲線(xian),充(chong)(chong)(chong)電(dian)(dian)電(dian)(dian)流隨蓄(xu)(xu)電(dian)(dian)池(chi)(chi)充(chong)(chong)(chong)電(dian)(dian)電(dian)(dian)壓的(de)升高(gao)而自動(dong)下(xia)降;同(tong)時在析氣點(dian)(dian)前及(ji)充(chong)(chong)(chong)電(dian)(dian)末期(qi)加入脈沖(chong)充(chong)(chong)(chong)電(dian)(dian)方(fang)式,在保(bao)證蓄(xu)(xu)電(dian)(dian)池(chi)(chi)電(dian)(dian)量充(chong)(chong)(chong)足的(de)前提下(xia),*大限度地(di)降低了(le)充(chong)(chong)(chong)電(dian)(dian)過程中(zhong)蓄(xu)(xu)電(dian)(dian)池(chi)(chi)內部的(de)溫度及(ji)析氣,有效延長蓄(xu)(xu)電(dian)(dian)池(chi)(chi)組(zu)的(de)充(chong)(chong)(chong)充(chong)(chong)(chong)電(dian)(dian)循(xun)環使用壽命;使充(chong)(chong)(chong)電(dian)(dian)效果更為理(li)想,充(chong)(chong)(chong)電(dian)(dian)效率更高(gao)。產品(pin)具有結構簡(jian)單、操作方(fang)便、功(gong)能齊全、充(chong)(chong)(chong)電(dian)(dian)效率高(gao)等特(te)點(dian)(dian)以及(ji)完善的(de)保(bao)護功(gong)能。
用(yong)途(tu)
適(shi)用于(yu)電(dian)(dian)(dian)動托(tuo)盤車(che)、電(dian)(dian)(dian)動叉車(che)、電(dian)(dian)(dian)動搬運車(che)、電(dian)(dian)(dian)動升降車(che)、電(dian)(dian)(dian)動游(you)覽車(che)等各種電(dian)(dian)(dian)動車(che)輛上的鉛酸蓄(xu)電(dian)(dian)(dian)池(chi)的充(chong)電(dian)(dian)(dian)。
正(zheng)常工作(zuo)條件
(1)
海拔高度(du)不超(chao)過2000米;
(2)
周圍介質溫度(du)不高(gao)于+40℃及不低于-10℃;
(3)
空氣(qi)相對濕度不大于85%(當(dang)介質溫度(du)在20℃±5℃時(shi))
;
(4)
無導電塵埃的地方;無爆炸危險(xian)的環境;
(5)
不含有能腐蝕(shi)金(jin)屬及(ji)絕緣的氣(qi)體及(ji)蒸汽的環境;
(6)
在沒有雨(yu)雪侵襲的地方;
(7)
在垂直面傾(qing)斜(xie)不超過5度及無劇烈振動和沖擊的地方。
第三章 WBXC智能(neng)充電機充電機功能
多種充(chong)(chong)電(dian)模式(shi)可供(gong)選(xuan)擇,適用于各(ge)種不同用途(tu)的鉛(qian)酸蓄電(dian)池(chi)(chi)的充(chong)(chong)電(dian)(出廠(chang)時(shi),根據(ju)用戶需充(chong)(chong)電(dian)電(dian)池(chi)(chi)類別:普通鉛(qian)酸蓄電(dian)池(chi)(chi)還是免維護鉛(qian)酸蓄電(dian)池(chi)(chi),設置不同的充(chong)(chong)電(dian)程序)
。
——IWUIa+ Pulse多階段充電模式,適(shi)用于(yu)普通鉛酸蓄電池的(de)充電;
——IWUIa+EQU多(duo)階段(duan)充電模式,適用于普通鉛(qian)酸蓄電池進行均衡充電;
——IWIa多階段充電(dian)模式(shi),適用(yong)于普通鉛酸蓄電(dian)池(chi)初充電(dian)和脫硫充電(dian);
——IWUUa多階段充電(dian)方式,適用于免維(wei)護鉛(qian)酸(suan)蓄電(dian)池的充電(dian)。
采(cai)用(yong)電(dian)流、電(dian)壓(ya)雙閉環PID控制技術,實時動態跟蹤與自動調(diao)整充(chong)電(dian)(dian)(dian)參數,充(chong)電(dian)(dian)(dian)過(guo)程按不(bu)同(tong)模式下對(dui)應(ying)的充(chong)電(dian)(dian)(dian)工作特性曲線進行(xing),充(chong)電(dian)(dian)(dian)電(dian)(dian)(dian)流始終(zhong)按蓄電(dian)(dian)(dian)池可接受的充(chong)電(dian)(dian)(dian)電(dian)(dian)(dian)流充(chong)電(dian)(dian)(dian);
高(gao)亮度LED指示(shi)充電機的運行狀態(tai);
數碼管顯示蓄電(dian)池電(dian)壓、充(chong)(chong)電(dian)電(dian)流、容量、時間等充(chong)(chong)電(dian)參數,顯示充(chong)(chong)電(dian)曲線(xian)代碼及(ji)故障(zhang)代碼;
自動檢測、延時啟(qi)動、軟啟(qi)動功(gong)能;
具(ju)有析(xi)氣點電壓溫度補償功能;
具有自動判別(bie)所充蓄(xu)電(dian)(dian)池容量大小(xiao),實時調整充電(dian)(dian)曲線(xian),在(zai)保證蓄(xu)電(dian)(dian)池電(dian)(dian)量充足(zu)的前提下,既(ji)*大限度(du)地(di)降低了充電(dian)(dian)過程中蓄(xu)電(dian)(dian)池內部溫度(du)、減少析氣,又(you)縮短了充電(dian)(dian)時間;
本機(ji)可記(ji)錄30次充(chong)電(dian)結束時(shi)的充(chong)電(dian)數據;
開路、接(jie)反、過(guo)載、短路故障保護和報警功能;
變壓器超溫、模塊超溫等故障保護和報警功(gong)能;
充(chong)(chong)電中途,充(chong)(chong)電連接線一旦脫落,充(chong)(chong)電機(ji)將自動關(guan)機(ji);
均衡充電功(gong)能,保證蓄電池組(zu)單體容量的一致性;
全自動初充(chong)電(dian)功(gong)能(neng)(此功(gong)能(neng)僅適(shi)用(yong)于普通鉛酸電(dian)池(chi));
——對于干放的新蓄(xu)電(dian)池加(jia)入電(dian)解液后的**次充電(dian)必須采(cai)用初充電(dian)方式進(jin)行充電(dian)。
脫硫充電功能(neng)(此功能(neng)僅適(shi)用于普通(tong)鉛酸電池);
——當(dang)蓄電(dian)(dian)(dian)池(chi)老化(hua)、長(chang)期(qi)放置或使(shi)用維護(hu)不當(dang)時(shi)(如經常(chang)充(chong)(chong)電(dian)(dian)(dian)不足、過(guo)充(chong)(chong)電(dian)(dian)(dian)或充(chong)(chong)電(dian)(dian)(dian)后長(chang)期(qi)放置),在電(dian)(dian)(dian)池(chi)的極板上應會形成一種大而硬的硫(liu)酸鉛結晶,這種“硫(liu)化(hua)”了的電(dian)(dian)(dian)池(chi),不適合用常(chang)規的充(chong)(chong)電(dian)(dian)(dian)方法,必須(xu)用特殊的脫硫(liu)充(chong)(chong)電(dian)(dian)(dian)方法進行充(chong)(chong)電(dian)(dian)(dian)。
輸入電源為單相AC(1/N/PE)或二相AC(2/PE)
規格
|
輸入
電(dian)源
V、Hz
|
輸(shu)入
功(gong)率(lv)
kVA
|
輸(shu)入
電流
A
|
輸出
電流
DC A
|
匹配蓄電池(chi)
|
外形尺寸
mm
|
凈(jing)
重 量(liang)
kg
|
V
|
Ah
|
8.5h-11h
|
E24V/20A
|
220V
|
0.75
|
3.4
|
20
|
24
|
115-160
|
240×350×260
|
21.0
|
E24V/25A
|
220V
|
0.9
|
4.3
|
25
|
24
|
145-200
|
240×350×260
|
21.0
|
E24V/30A
|
220V
|
1.1
|
5.1
|
30
|
24
|
175-240
|
240×350×260
|
21.0
|
E24V/40A
|
220V
|
1.5
|
6.8
|
40
|
24
|
230-320
|
240×350×260
|
23.5
|
E24V/45A
|
220V
|
1.7
|
7.7
|
45
|
24
|
260-360
|
240×350×260
|
23.5
|
E24V/50A
|
220V
|
1.9
|
8.5
|
50
|
24
|
290-400
|
240×350×260
|
25.5
|
E24V/55A
|
220V
|
2.1
|
9.4
|
55
|
24
|
320-440
|
240×350×260
|
25.5
|
E24V/65A
|
220V
|
2.4
|
11.1
|
65
|
24
|
375-520
|
280×430×310
|
32.5
|
E24V/80A
|
220V
|
3.0
|
13.6
|
80
|
24
|
464-640
|
466×361×785
|
40.0
|
E36V/30A
|
220V
|
1.7
|
7.7
|
30
|
36
|
175-240
|
240×350×260
|
23.5
|
E36V/35A
|
220V
|
2.0
|
8.9
|
35
|
36
|
200-280
|
240×350×260
|
24.5
|
E36V/40A
|
220V
|
2.3
|
10.2
|
40
|
36
|
230-320
|
240×350×260
|
24.5
|
E48V/25A
|
220V
|
1.9
|
8.5
|
25
|
48
|
145-200
|
240×350×260
|
24.5
|
E48V/30A
|
220V
|
2.3
|
10.2
|
30
|
48
|
175-240
|
240×350×260
|
28
|
E48V/35A
|
220V
|
2.6
|
11.9
|
35
|
48
|
205-280
|
240×350×260
|
28
|
E48V/45A
|
380V
|
3.4
|
8.9
|
45
|
48
|
260-360
|
466×361×785
|
42
|
E48V/55A
|
380V
|
4.1
|
10.9
|
55
|
48
|
320-440
|
466×361×785
|
46
|
E48V/65A
|
380V
|
4.9
|
12.8
|
65
|
48
|
375-520
|
466×361×785
|
50
|
E48V/80A
|
380V
|
6.0
|
15.8
|
80
|
48
|
465-640
|
466×361×785
|
56
|
E72V/25A
|
220V
|
2.8
|
12.8
|
25
|
72
|
145-200
|
280×430×310
|
35.5
|
E72V/30A
|
220V
|
3.4
|
15.3
|
30
|
72
|
175-240
|
280×430×310
|
35.5
|
|
|
|
|
|
|
|
|
|
輸入電源為三相AC(3/PE)
注:特殊(shu)(shu)要求,特殊(shu)(shu)規(gui)格,我們將另行定制!
代碼E:單相AC(1/N/PE)或(huo)二相AC(2/PE)
代碼D:三相AC(3/PE)
第四章 WBXC大容量恒流(liu)充電測量裝置充(chong)電機(ji)安裝要求
充(chong)電機使用場所布置要(yao)求
本機應放置在(zai)通風干燥的地方(fang),避開高溫(wen)、灰塵(chen)及(ji)腐蝕性氣體。
確認本機(ji)的額(e)定輸入電壓(ya)與(yu)所用(yong)的電網電壓(ya)是(shi)否一致。
為確(que)保(bao)(bao)本機正常工作,要保(bao)(bao)持充電場所(suo)空氣(qi)通暢。本機周圍(wei)至少(shao)保(bao)(bao)持30cm的空間,并要(yao)經常(chang)檢查充電場所(suo)通風(feng)口(kou)有無堵(du)塞(sai)。
充電(dian)機和(he)蓄電(dian)池的放(fang)置位置,如下圖所示:
圖中:
a——電動車輛(liang)A、B周圍必(bi)備空間(jian)*少(shao)0.6米;
b——被(bei)充(chong)蓄(xu)電池和充(chong)電機間的*小距離1米;
c——充(chong)電機(ji)到易(yi)燃品(pin)的距離不(bu)得小于2.5米;
d——充電機(ji)到易爆品的(de)距離不得小于5米;
e——充電房的室內高度(取決于車輛)不得低于2米。
充(chong)電機(ji)輸(shu)入(ru)、輸(shu)出(chu)線的(de)連接(jie)
(1) 連(lian)接前首先確(que)認(ren)充電(dian)(dian)機額定輸入(ru)電(dian)(dian)壓與輸入(ru)的電(dian)(dian)網(wang)電(dian)(dian)壓是否一致(zhi)。
(2) 對于輸入電源為(wei)三相(xiang)的WBXC系列充電機,進(jin)線(xian)端 (熔斷(duan)器下樁頭)接電網(wang)三相輸電線(xian)(火(huo)線(xian)),安(an)裝板上的接地端通過黃(huang)綠雙色線(xian)接電網(wang)地線(xian)。
對于(yu)輸入電(dian)源為(wei)二相的(de)WBXC系(xi)列充電(dian)機(ji)(立式),進線端(duan)(熔斷器下樁頭)接電(dian)網(wang)二相輸電(dian)線(火線),安裝板上的(de)接地端(duan)通過黃綠(lv)雙色線接電(dian)網(wang)地線。詳見下圖所示:
對(dui)于輸(shu)入電(dian)源為單相的WBXC系列充(chong)電機(臺(tai)式(shi)),輸(shu)入、輸(shu)出線(xian)出廠時已連接,無(wu)需(xu)客戶手(shou)動連接。
(3) 充(chong)電(dian)機(ji)通過電(dian)源電(dian)纜(lan)與電(dian)網(wang)連接(jie)。為確保**,充(chong)電(dian)機(ji)輸入(ru)電(dian)源前端(duan)要求安裝動力型斷(duan)路器(qi),斷(duan)路器(qi)的容量大(da)約為額(e)定輸入(ru)電(dian)流(liu)的2倍。
第五章 WBXC大容量恒流(liu)充電測量裝置使用說明
作面(mian)板說明
電(dian)源開(kai)關:用(yong)于(yu)接(jie)通或斷開(kai)電(dian)網電(dian)源;
信息窗(LED屏幕)——顯(xian)示(shi)各種充(chong)電參數、故障代碼(ma)信息等;
信息鍵——
充(chong)電(dian)(dian)機在(zai)充(chong)電(dian)(dian)過程中,充(chong)電(dian)(dian)電(dian)(dian)壓、充(chong)電(dian)(dian)時間、充(chong)電(dian)(dian)電(dian)(dian)流、充(chong)電(dian)(dian)容量自動依次顯(xian)示。單擊“信息”鍵,可(ke)直接切換顯(xian)示內容;
按“信息”鍵4s,設置均(jun)衡充電(dian)功能;
按(an)“信息”鍵10s,設置(zhi)初(chu)充(chong)電功能;
按“信息”鍵15s,設置脫硫充電功能(neng);
按“信息”鍵6s,取消均衡充(chong)電、初充(chong)電、脫硫(liu)充(chong)電功能;
按“信息”鍵2s,進入查詢界面(mian)。
(注:b.c.d.e條(tiao)僅適(shi)用于(yu)普(pu)通(tong)鉛酸電(dian)池)
充電運行及狀態指示燈:
“ON”指(zhi)示燈:燈亮(liang),表(biao)示充電機正(zheng)在充電;
“80%”指示(shi)燈:燈亮(liang),表示(shi)充(chong)電機(ji)充(chong)入(ru)容量(liang)超過80%;
“100%”指示(shi)燈:燈亮,表(biao)示(shi)充電(dian)機充電(dian)完(wan)成;電(dian)池已充足;
“均充”指示燈:燈亮,表示本(ben)次充電(dian)將(jiang)進行(xing)均充電(dian);
燈閃爍,表示(shi)正(zheng)在(zai)均(jun)充電(dian)進行中;
“初充(chong)電(dian)”指示(shi)燈:其與工作(zuo)指示(shi)燈一(yi)起(qi)亮,表示(shi)充(chong)電(dian)機正在初充(chong)電(dian)進(jin)行(xing)中;
“脫(tuo)硫”指示燈:燈亮,表(biao)示充電機在進行脫(tuo)硫充電。
充電(dian)模式
對于普通鉛(qian)酸蓄電池,本機具有(you)常規充電、均衡充電、脫硫充電、初充電多種模式可選(xuan)。
對于(yu)免(mian)維(wei)護蓄電池,本(ben)機(ji)按事(shi)先設定的(de)免(mian)維(wei)護蓄電池充電程序,按以下2.1條的(de)步驟完(wan)成(cheng)充電。
常規充(chong)電
連接充(chong)電(dian)機和(he)蓄電(dian)池(chi)充(chong)電(dian)插頭;
接通電源(yuan)并合上電源(yuan)開關(guan);
充電機進行約10秒的延時檢測后,充電機自動啟動;同時,工作指(zhi)示(shi)燈亮,信息窗顯示(shi)充電參(can)數。
整個(ge)充電過(guo)程:“ON”工作指示燈亮“80%”容量指示(shi)燈亮“100%”容量指示燈亮(liang),充電機充足關機。
充(chong)(chong)電(dian)(dian)(dian)(dian)(dian)過程中信息窗內依次顯(xian)示充(chong)(chong)電(dian)(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)(dian)壓(ya)、充(chong)(chong)電(dian)(dian)(dian)(dian)(dian)時間、充(chong)(chong)電(dian)(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)(dian)流、充(chong)(chong)電(dian)(dian)(dian)(dian)(dian)容量。
注(zhu):上圖中(zhong)所標(biao)注(zhu)的時間為各階段*長時間。在實際(ji)充電(dian)(dian)過(guo)程中(zhong),各階段的轉換(huan),由電(dian)(dian)流、電(dian)(dian)壓、時間、容量均衡等因素組合判斷。
均衡充電
本機(ji)均(jun)衡(heng)充電分自動(dong)均(jun)衡(heng)與(yu)手動(dong)均(jun)衡(heng)充電。均(jun)充電時,均(jun)充燈亮。
手動均(jun)衡(heng)充(chong)電(dian)(此功能僅適用于普通鉛酸(suan)電(dian)池)
充(chong)(chong)電機(ji)(ji)先(xian)進行(xing)正常充(chong)(chong)電,充(chong)(chong)足(zu)關(guan)機(ji)(ji)一小時后,自動進行(xing)均充(chong)(chong)電。
均充電以小恒流(liu)(liu)方式進行(xing),均充電流(liu)(liu)為(wei)額(e)定電流(liu)(liu)的25%,均充電(dian)時間為3小(xiao)時。均充(chong)結束后自動關機。
自(zi)動均(jun)衡充電
充電機在每次充電結束后(hou),會以涓流的方式(shi)對(dui)蓄電池(chi)自(zi)動(dong)進行均
衡(heng)充電(dian)。具體方(fang)式如下:
當充足關機時(shi)間小于13小時,充電機以充5分鐘,停30分鐘的方(fang)
式對蓄(xu)電池補充均(jun)衡充電。
當(dang)累計充電(dian)時間(充足時間+補充均衡充電時間)達13小時(shi)后或(huo)以充電13小時判斷充(chong)足關(guan)機(ji)的情況下,在13~60小時(shi)間,充電機以充5分鐘,停2小時的方式對(dui)蓄(xu)電(dian)池補充(chong)均衡充(chong)電(dian);大于60小時,充(chong)(chong)電(dian)機以充(chong)(chong)5分鐘(zhong),停8小時的方式對蓄(xu)電池保持充電。
脫硫(liu)充電(此功能僅適用于普通鉛(qian)酸電池)
接通電源;
連接蓄電池;
充電機(ji)進(jin)行(xing)約(yue)10秒的延時檢測,充電機自(zi)動啟動;同時,工作(zuo)指示燈亮,信息窗顯示充電電流;
整個脫硫充電過(guo)程按(an)以下順(shun)序進行:常規充電脫硫充電(dian)脫硫充電結束停機(ji);
充電(dian)機先用50%額(e)定電(dian)流進(jin)行(xing)恒流充電(dian),當蓄電(dian)池電(dian)壓(ya)上升到額(e)定電(dian)壓(ya)后采用W充(chong)電(dian)曲(qu)線進行(xing)充(chong)電(dian),當蓄電(dian)池電(dian)壓上升至額(e)定(ding)電(dian)壓的1.2~1.25倍(bei)時,自動轉入(ru)恒壓(ya)充電(dian),當電(dian)流(liu)下降(jiang)至額(e)定(ding)電(dian)流(liu)的30%時,以額定(ding)電流的30%的恒定電(dian)流進行脫硫充(chong)電(dian),整(zheng)個充(chong)電(dian)時(shi)間為72小時(shi);
脫(tuo)硫(liu)充(chong)(chong)電結束后,自動停機,脫(tuo)硫(liu)指示燈滅(mie),充(chong)(chong)足燈亮。
初充(chong)電(dian)(此功能僅(jin)適用于普通鉛酸電(dian)池(chi))
接通電源;
連(lian)接蓄電池(chi);
充(chong)電機進行約(yue)10秒的延時檢測,充電(dian)機自動(dong)啟動(dong);同時,工(gong)作指示燈(deng)亮,信息窗顯示充電(dian)電(dian)流;
初充電過(guo)程(cheng):先用50%額定電(dian)流(liu)(liu)進行恒流(liu)(liu)充(chong)電(dian),當蓄電(dian)池電(dian)壓上升到額定電(dian)壓后采用W充電(dian)(dian)曲線進行(xing)充電(dian)(dian),當(dang)蓄電(dian)(dian)池電(dian)(dian)壓上升至額定(ding)電(dian)(dian)壓的1.2~1.25倍時,自動轉入小恒流充(chong)電,電流為(wei)50%額定流值,初(chu)充電(dian)總充電(dian)時(shi)間為72小時,時間到后(hou)自動停(ting)止充電,完成初(chu)充電。
充(chong)電時,初充(chong)電指(zhi)(zhi)示(shi)燈和(he)工作(zuo)指(zhi)(zhi)示(shi)同時亮;
初充(chong)電(dian)結束后,自動(dong)停機,初充(chong)電(dian)指示燈滅,充(chong)足(zu)燈亮。
充電信息查詢
充電(dian)機(ji)通電(dian)后,長按(an)“信(xin)息”鍵2s,面板上“I.F”指(zhi)示燈(deng)亮,進入系統查詢界面。
本機可記錄*近30條充(chong)電信息。以No.1-No.30表示。每條記(ji)錄中(zhong)含:充足關機類型、充電(dian)電(dian)壓、時間、電(dian)流(liu)、容量。
長按“信息”鍵2s或自(zi)動循環3次后,退出查(cha)詢狀態。
第六章 故障現象、原因、處理方法