**章 WBXC大容(rong)量(liang)蓄電池恒流充(chong)電裝置警告(gao)信息
本手(shou)冊中警告及(ji)提(ti)示(shi)信息(xi)采(cai)用以下符號表(biao)示(shi):
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產(chan)品的性(xing)能、參數(shu)、電(dian)氣圖(tu)、外觀,若有改良(liang)而無法預(yu)先告知變更,敬請(qing)以(yi)實物為(wei)準!
**章 WBXC大(da)容量蓄電(dian)池恒(heng)流充電(dian)裝置(zhi)概(gai)述
特(te)點
WBXC系列充電機(ji),通過漏磁(ci)變壓器、可控硅整流(liu)技術及(ji)微機(ji)控制技術有機(ji)地結合,實(shi)現優化Wsa+Pulse充(chong)(chong)(chong)電(dian)(dian)特(te)(te)性曲線,充(chong)(chong)(chong)電(dian)(dian)電(dian)(dian)流隨蓄(xu)(xu)電(dian)(dian)池充(chong)(chong)(chong)電(dian)(dian)電(dian)(dian)壓(ya)的(de)升高而(er)自動(dong)下降;同(tong)時(shi)在(zai)析(xi)氣點前(qian)及充(chong)(chong)(chong)電(dian)(dian)末期(qi)加入(ru)脈沖充(chong)(chong)(chong)電(dian)(dian)方(fang)式,在(zai)保證蓄(xu)(xu)電(dian)(dian)池電(dian)(dian)量充(chong)(chong)(chong)足的(de)前(qian)提(ti)下,*大限度地降低了充(chong)(chong)(chong)電(dian)(dian)過程中蓄(xu)(xu)電(dian)(dian)池內部的(de)溫(wen)度及析(xi)氣,有(you)效(xiao)延長蓄(xu)(xu)電(dian)(dian)池組的(de)充(chong)(chong)(chong)充(chong)(chong)(chong)電(dian)(dian)循(xun)環(huan)使(shi)用(yong)壽命;使(shi)充(chong)(chong)(chong)電(dian)(dian)效(xiao)果更為理想,充(chong)(chong)(chong)電(dian)(dian)效(xiao)率更高。產品(pin)具有(you)結(jie)構(gou)簡單、操作方(fang)便、功能齊全、充(chong)(chong)(chong)電(dian)(dian)效(xiao)率高等(deng)特(te)(te)點以及完善的(de)保護功能。
用途(tu)
適用于電動托盤(pan)車(che)、電動叉(cha)車(che)、電動搬運車(che)、電動升降車(che)、電動游(you)覽車(che)等(deng)各種電動車(che)輛(liang)上的鉛酸蓄電池(chi)的充電。
正常工作條件(jian)
(1)
海拔(ba)高度(du)不超(chao)過2000米;
(2)
周圍介質溫度不高(gao)于+40℃及不低于(yu)-10℃;
(3)
空氣相對濕度不大于(yu)85%(當介(jie)質(zhi)溫度在20℃±5℃時)
;
(4)
無導電塵(chen)埃的地方;無爆(bao)炸危險(xian)的環境;
(5)
不含有能腐蝕金屬及絕緣的(de)氣體及蒸(zheng)汽(qi)的(de)環(huan)境;
(6)
在沒有雨(yu)雪侵襲的地方;
(7)
在垂直面傾斜不超過5度及無(wu)劇烈振(zhen)動和沖(chong)擊的地方。
第三(san)章 WBXC大容量蓄電池恒流充(chong)電裝置充(chong)電機(ji)功能
多種充(chong)(chong)電(dian)(dian)模式可供選擇,適用于各種不(bu)(bu)同用途的鉛酸(suan)(suan)蓄電(dian)(dian)池(chi)的充(chong)(chong)電(dian)(dian)(出(chu)廠時,根(gen)據用戶需充(chong)(chong)電(dian)(dian)電(dian)(dian)池(chi)類別:普(pu)通鉛酸(suan)(suan)蓄電(dian)(dian)池(chi)還(huan)是免維護鉛酸(suan)(suan)蓄電(dian)(dian)池(chi),設置(zhi)不(bu)(bu)同的充(chong)(chong)電(dian)(dian)程序)
。
——IWUIa+ Pulse多階(jie)段充電模(mo)式,適用(yong)于普通鉛酸蓄電池的充電;
——IWUIa+EQU多(duo)階(jie)段(duan)充(chong)電模式(shi),適用于普通鉛(qian)酸蓄電池進(jin)行均(jun)衡充(chong)電;
——IWIa多階段充電(dian)模式,適(shi)用于(yu)普(pu)通鉛酸蓄(xu)電(dian)池(chi)初充電(dian)和(he)脫硫充電(dian);
——IWUUa多階段充(chong)電方式(shi),適用于免維護(hu)鉛酸(suan)蓄電池的充(chong)電。
采用電(dian)(dian)流(liu)、電(dian)(dian)壓雙閉環(huan)PID控制技術,實時動態(tai)跟(gen)蹤與自動調整充(chong)電(dian)(dian)參數,充(chong)電(dian)(dian)過(guo)程按不同模式下(xia)對應(ying)的充(chong)電(dian)(dian)工作特性(xing)曲線(xian)進行(xing),充(chong)電(dian)(dian)電(dian)(dian)流始終按蓄(xu)電(dian)(dian)池可接(jie)受的充(chong)電(dian)(dian)電(dian)(dian)流充(chong)電(dian)(dian);
高亮度(du)LED指示充電機(ji)的(de)運行狀態(tai);
數碼(ma)管顯(xian)示(shi)蓄電(dian)(dian)(dian)池電(dian)(dian)(dian)壓(ya)、充(chong)電(dian)(dian)(dian)電(dian)(dian)(dian)流、容量、時間等(deng)充(chong)電(dian)(dian)(dian)參數,顯(xian)示(shi)充(chong)電(dian)(dian)(dian)曲線代碼(ma)及故障代碼(ma);
自動檢測(ce)、延時(shi)啟動、軟啟動功能;
具有析氣點電壓溫度補(bu)償功能;
具有自動判(pan)別所(suo)充蓄(xu)(xu)電(dian)(dian)(dian)(dian)池容量大小(xiao),實(shi)時調整充電(dian)(dian)(dian)(dian)曲線,在保證蓄(xu)(xu)電(dian)(dian)(dian)(dian)池電(dian)(dian)(dian)(dian)量充足(zu)的前提下(xia),既(ji)*大限度地降低了充電(dian)(dian)(dian)(dian)過程中蓄(xu)(xu)電(dian)(dian)(dian)(dian)池內部(bu)溫度、減少析氣,又縮短了充電(dian)(dian)(dian)(dian)時間;
本機可記錄30次充(chong)電(dian)結束時的充(chong)電(dian)數據;
開路(lu)(lu)、接反、過載(zai)、短路(lu)(lu)故(gu)障保(bao)護和報警功(gong)能(neng);
變壓(ya)器(qi)超溫、模塊超溫等故(gu)障保護和報警功能;
充電(dian)中途,充電(dian)連接(jie)線一旦脫落,充電(dian)機將自動關機;
均(jun)衡(heng)充電(dian)功能,保證蓄電(dian)池組單體容量(liang)的一致性(xing);
全自動初充電(dian)功能(此(ci)功能僅適用于普通鉛酸(suan)電(dian)池);
——對于(yu)干放的新(xin)蓄電(dian)池(chi)加入電(dian)解(jie)液后的**次充電(dian)必(bi)須采用初(chu)充電(dian)方(fang)式進(jin)行充電(dian)。
脫硫充電功能(此功能僅(jin)適用于普(pu)通鉛酸電池);
——當(dang)(dang)蓄電(dian)池(chi)老化(hua)、長期放置(zhi)或使用(yong)維護(hu)不當(dang)(dang)時(如經常充(chong)電(dian)不足(zu)、過充(chong)電(dian)或充(chong)電(dian)后長期放置(zhi)),在(zai)電(dian)池(chi)的(de)極板(ban)上應會(hui)形成(cheng)一(yi)種(zhong)大而硬的(de)硫酸鉛結晶,這種(zhong)“硫化(hua)”了(le)的(de)電(dian)池(chi),不適合用(yong)常規的(de)充(chong)電(dian)方法,必(bi)須用(yong)特殊的(de)脫硫充(chong)電(dian)方法進行充(chong)電(dian)。
輸入電源(yuan)為單(dan)相AC(1/N/PE)或二相AC(2/PE)
規格(ge)
|
輸(shu)入
電源
V、Hz
|
輸入(ru)
功率
kVA
|
輸入(ru)
電(dian)流
A
|
輸出
電(dian)流
DC A
|
匹配蓄電池
|
外形(xing)尺寸(cun)
mm
|
凈
重(zhong) 量(liang)
kg
|
V
|
Ah
|
8.5h-11h
|
E24V/20A
|
220V
|
0.75
|
3.4
|
20
|
24
|
115-160
|
240×350×260
|
21.0
|
E24V/25A
|
220V
|
0.9
|
4.3
|
25
|
24
|
145-200
|
240×350×260
|
21.0
|
E24V/30A
|
220V
|
1.1
|
5.1
|
30
|
24
|
175-240
|
240×350×260
|
21.0
|
E24V/40A
|
220V
|
1.5
|
6.8
|
40
|
24
|
230-320
|
240×350×260
|
23.5
|
E24V/45A
|
220V
|
1.7
|
7.7
|
45
|
24
|
260-360
|
240×350×260
|
23.5
|
E24V/50A
|
220V
|
1.9
|
8.5
|
50
|
24
|
290-400
|
240×350×260
|
25.5
|
E24V/55A
|
220V
|
2.1
|
9.4
|
55
|
24
|
320-440
|
240×350×260
|
25.5
|
E24V/65A
|
220V
|
2.4
|
11.1
|
65
|
24
|
375-520
|
280×430×310
|
32.5
|
E24V/80A
|
220V
|
3.0
|
13.6
|
80
|
24
|
464-640
|
466×361×785
|
40.0
|
E36V/30A
|
220V
|
1.7
|
7.7
|
30
|
36
|
175-240
|
240×350×260
|
23.5
|
E36V/35A
|
220V
|
2.0
|
8.9
|
35
|
36
|
200-280
|
240×350×260
|
24.5
|
E36V/40A
|
220V
|
2.3
|
10.2
|
40
|
36
|
230-320
|
240×350×260
|
24.5
|
E48V/25A
|
220V
|
1.9
|
8.5
|
25
|
48
|
145-200
|
240×350×260
|
24.5
|
E48V/30A
|
220V
|
2.3
|
10.2
|
30
|
48
|
175-240
|
240×350×260
|
28
|
E48V/35A
|
220V
|
2.6
|
11.9
|
35
|
48
|
205-280
|
240×350×260
|
28
|
E48V/45A
|
380V
|
3.4
|
8.9
|
45
|
48
|
260-360
|
466×361×785
|
42
|
E48V/55A
|
380V
|
4.1
|
10.9
|
55
|
48
|
320-440
|
466×361×785
|
46
|
E48V/65A
|
380V
|
4.9
|
12.8
|
65
|
48
|
375-520
|
466×361×785
|
50
|
E48V/80A
|
380V
|
6.0
|
15.8
|
80
|
48
|
465-640
|
466×361×785
|
56
|
E72V/25A
|
220V
|
2.8
|
12.8
|
25
|
72
|
145-200
|
280×430×310
|
35.5
|
E72V/30A
|
220V
|
3.4
|
15.3
|
30
|
72
|
175-240
|
280×430×310
|
35.5
|
|
|
|
|
|
|
|
|
|
輸入電(dian)源為三相AC(3/PE)
注:特殊要(yao)求(qiu),特殊規格,我們將另(ling)行定制!
代(dai)碼(ma)E:單(dan)相AC(1/N/PE)或二相AC(2/PE)
代碼(ma)D:三相AC(3/PE)
第四章 WBXC大容量蓄(xu)電(dian)池恒(heng)流(liu)充電(dian)裝置充(chong)電機安(an)裝要求
充電(dian)機使用場所布置要求
本機應放置在通風干燥的地方,避開高(gao)溫、灰塵(chen)及腐蝕性氣體。
確認(ren)本機的(de)額定輸入電壓與所(suo)用(yong)的(de)電網電壓是否一致。
為確保本機正常工作,要保持充電(dian)場所空(kong)氣通暢。本機周圍至少(shao)保持30cm的空間,并要經常檢查充電場所(suo)通風口(kou)有無堵塞。
充電機和(he)蓄電池(chi)的放置位(wei)置,如下圖所示:
圖中:
a——電(dian)動(dong)車輛A、B周(zhou)圍必備空(kong)間*少0.6米;
b——被充蓄電(dian)池和充電(dian)機間的*小距離1米;
c——充電機到(dao)易(yi)燃品的距離不(bu)得小于2.5米;
d——充電(dian)機到易(yi)爆品(pin)的(de)距離不得小于5米;
e——充電房的室內(nei)高度(取決于車(che)輛)不得低于2米。
充電機輸入、輸出線的連接
(1) 連接前(qian)首先確認充電機額定(ding)輸入電壓與輸入的電網電壓是否一致。
(2) 對于輸入(ru)電(dian)源為三相的WBXC系列(lie)充電機(ji),進線(xian)端(duan) (熔斷(duan)器下(xia)樁頭)接(jie)電網三相輸(shu)電線(xian)(火線(xian)),安裝板(ban)上的接(jie)地(di)端(duan)通過黃綠雙色線(xian)接(jie)電網地(di)線(xian)。
對于輸入電源為二相(xiang)的WBXC系列充電機(立式(shi)),進線(xian)(xian)(xian)端(duan)(熔(rong)斷器下樁頭(tou))接電網二相(xiang)輸電線(xian)(xian)(xian)(火(huo)線(xian)(xian)(xian)),安裝(zhuang)板上的接地端(duan)通過黃綠雙色線(xian)(xian)(xian)接電網地線(xian)(xian)(xian)。詳見(jian)下圖所(suo)示(shi):
對于輸(shu)入電源為單相的WBXC系列充(chong)電機(臺(tai)式),輸(shu)入、輸(shu)出線出廠(chang)時已連(lian)接(jie),無(wu)需客戶手動(dong)連(lian)接(jie)。
(3) 充(chong)電(dian)(dian)機通過電(dian)(dian)源(yuan)電(dian)(dian)纜與電(dian)(dian)網連接。為確保**,充(chong)電(dian)(dian)機輸(shu)(shu)入電(dian)(dian)源(yuan)前(qian)端要求(qiu)安裝動力型斷(duan)路(lu)器(qi),斷(duan)路(lu)器(qi)的容量大(da)約(yue)為額定輸(shu)(shu)入電(dian)(dian)流的2倍。
第五(wu)章 WBXC大容量蓄電池(chi)恒流充電裝置使用說明(ming)
作面板說明
電(dian)源開關(guan):用于接通或斷(duan)開電(dian)網電(dian)源;
信息窗(LED屏幕)——顯(xian)示(shi)各(ge)種充(chong)電參數(shu)、故障(zhang)代(dai)碼信(xin)息等;
信(xin)息鍵——
充(chong)(chong)(chong)電(dian)機在充(chong)(chong)(chong)電(dian)過程中,充(chong)(chong)(chong)電(dian)電(dian)壓、充(chong)(chong)(chong)電(dian)時間、充(chong)(chong)(chong)電(dian)電(dian)流、充(chong)(chong)(chong)電(dian)容量自動依次顯(xian)(xian)示。單(dan)擊“信(xin)息(xi)”鍵,可直接切(qie)換顯(xian)(xian)示內容;
按“信息(xi)”鍵4s,設置均衡充電功能(neng);
按“信息”鍵10s,設置(zhi)初充(chong)電功能;
按(an)“信息”鍵15s,設置脫硫充(chong)電功能;
按“信(xin)息”鍵6s,取消均衡充(chong)電、初充(chong)電、脫(tuo)硫充(chong)電功能(neng);
按“信息”鍵2s,進入查詢界(jie)面。
(注:b.c.d.e條僅適用(yong)于普通鉛酸電池(chi))
充電(dian)運行及狀態指示燈:
“ON”指(zhi)示(shi)燈:燈亮,表示(shi)充電機正在充電;
“80%”指示燈:燈亮,表示充電機充入容量超過80%;
“100%”指示燈:燈亮(liang),表示充(chong)電機充(chong)電完成;電池已充(chong)足;
“均(jun)充”指示燈:燈亮,表(biao)示本次充電(dian)(dian)將(jiang)進行均(jun)充電(dian)(dian);
燈閃爍,表(biao)示正在均充電進行中;
“初(chu)充(chong)電(dian)”指(zhi)示燈:其與工作指(zhi)示燈一起亮,表示充(chong)電(dian)機正在初(chu)充(chong)電(dian)進行中;
“脫(tuo)硫(liu)(liu)”指(zhi)示燈:燈亮,表(biao)示充(chong)電機(ji)在進行(xing)脫(tuo)硫(liu)(liu)充(chong)電。
充電(dian)模式
對于普通(tong)鉛酸蓄(xu)電(dian)(dian)(dian)池,本機具(ju)有常規充電(dian)(dian)(dian)、均(jun)衡充電(dian)(dian)(dian)、脫硫充電(dian)(dian)(dian)、初(chu)充電(dian)(dian)(dian)多種模(mo)式可選。
對于免(mian)維護(hu)蓄(xu)電池,本機按事先設定的免(mian)維護(hu)蓄(xu)電池充電程序,按以下2.1條(tiao)的(de)步(bu)驟完(wan)成充電。
常規充電
連(lian)接充電機和蓄(xu)電池(chi)充電插(cha)頭(tou);
接通電(dian)源并合上電(dian)源開關(guan);
充電機進行約(yue)10秒的延時(shi)(shi)檢測(ce)后(hou),充電機自動(dong)啟(qi)動(dong);同時(shi)(shi),工作(zuo)指示(shi)燈亮,信息窗顯示(shi)充電參數(shu)。
整個充電(dian)過程:“ON”工(gong)作指示燈亮(liang)“80%”容量指示燈亮“100%”容量指示燈亮,充電機(ji)充足關機(ji)。
充(chong)電(dian)(dian)過程中信息窗內依次顯示充(chong)電(dian)(dian)電(dian)(dian)壓、充(chong)電(dian)(dian)時間、充(chong)電(dian)(dian)電(dian)(dian)流(liu)、充(chong)電(dian)(dian)容量。
注:上(shang)圖中所標注的時間(jian)為(wei)各階段(duan)*長時間(jian)。在實際充電過程中,各階段(duan)的轉(zhuan)換,由電流、電壓、時間(jian)、容量均(jun)衡等(deng)因素組合判斷。
均衡充電(dian)
本(ben)機(ji)均(jun)衡(heng)充電分自動均(jun)衡(heng)與(yu)手動均(jun)衡(heng)充電。均(jun)充電時,均(jun)充燈亮。
手動均衡充電(此功能僅適(shi)用于普通鉛酸電池)
充(chong)電機先進(jin)行(xing)正常充(chong)電,充(chong)足關(guan)機一小時后,自動(dong)進(jin)行(xing)均充(chong)電。
均(jun)充電以(yi)小恒流(liu)(liu)方(fang)式進行,均(jun)充電流(liu)(liu)為額(e)定(ding)電流(liu)(liu)的25%,均充電(dian)時(shi)間為3小(xiao)時。均(jun)充結(jie)束后(hou)自動(dong)關機(ji)。
自動均衡充電
充電機在每(mei)次(ci)充電結(jie)束(shu)后,會以涓流的方式(shi)對蓄電池自(zi)動進行均(jun)
衡充電。具體方式(shi)如下:
當充(chong)足(zu)關機時間小于13小(xiao)時(shi),充電機以充5分鐘,停30分鐘(zhong)的方
式(shi)對蓄電池補(bu)充均衡充電。
當累計充電(dian)時間(充足時間+補(bu)充均衡充電時間)達13小時(shi)后或以充電13小時判斷充足關(guan)機的情況(kuang)下(xia),在13~60小時(shi)間,充電機以充5分(fen)鐘,停2小時的方(fang)式(shi)對(dui)蓄電(dian)池補充均衡(heng)充電(dian);大于60小時,充電機以充5分(fen)鐘,停8小(xiao)時的方(fang)式對蓄電池(chi)保持(chi)充電。
脫硫充(chong)電(此(ci)功能僅適用于(yu)普通鉛酸(suan)電池)
接通電源;
連接蓄(xu)電池;
充(chong)電(dian)機進行約10秒的延時檢測,充(chong)電機(ji)自動啟動;同時,工作指示燈亮(liang),信息窗顯示充(chong)電電流;
整個脫硫充(chong)電(dian)(dian)過程按以(yi)下順序進行:常規充(chong)電(dian)(dian)脫硫充電脫硫充電結束(shu)停機;
充(chong)電機(ji)先用50%額定(ding)電(dian)流進行恒流充電(dian),當(dang)蓄電(dian)池電(dian)壓上升到(dao)額定(ding)電(dian)壓后采(cai)用W充(chong)電(dian)曲線進行充(chong)電(dian),當(dang)蓄(xu)電(dian)池電(dian)壓上升至額(e)定電(dian)壓的(de)1.2~1.25倍時,自動(dong)轉入恒(heng)壓充電(dian),當(dang)電(dian)流(liu)下降至額(e)定電(dian)流(liu)的30%時,以額定電流的30%的恒定(ding)電流進行脫硫充(chong)電,整(zheng)個(ge)充(chong)電時間為72小時;
脫硫(liu)(liu)充電結束后(hou),自動停機,脫硫(liu)(liu)指示燈(deng)滅,充足燈(deng)亮。
初(chu)充(chong)電(dian)(此功能僅適用于普通鉛酸電(dian)池)
接通電(dian)源;
連接蓄電池;
充電機(ji)進行約10秒的延時(shi)(shi)檢測,充(chong)(chong)電機(ji)自動啟(qi)動;同時(shi)(shi),工作指示燈亮,信息窗(chuang)顯示充(chong)(chong)電電流;
初充(chong)電過程(cheng):先(xian)用50%額(e)定(ding)電流進行恒(heng)流充(chong)電,當蓄電池電壓上升到(dao)額(e)定(ding)電壓后采用W充(chong)電(dian)(dian)(dian)曲線進(jin)行充(chong)電(dian)(dian)(dian),當蓄電(dian)(dian)(dian)池電(dian)(dian)(dian)壓上(shang)升至額定電(dian)(dian)(dian)壓的1.2~1.25倍(bei)時,自動轉(zhuan)入小恒流充電,電流為50%額定流值,初充電總充電時間為(wei)72小時(shi),時(shi)間到后(hou)自動停(ting)止充電(dian),完成初充電(dian)。
充電時(shi),初充電指示(shi)燈和工作指示(shi)同(tong)時(shi)亮(liang);
初充電(dian)結(jie)束(shu)后(hou),自動停機,初充電(dian)指示(shi)燈滅,充足燈亮。
充電信息查詢
充電(dian)機通電(dian)后,長按“信(xin)息”鍵2s,面板上(shang)“I.F”指示燈亮,進入系統查(cha)詢界面(mian)。
本機可記(ji)錄*近30條充電信息(xi)。以No.1-No.30表示。每條記錄中(zhong)含(han):充足關(guan)機類型(xing)、充電(dian)電(dian)壓、時間、電(dian)流(liu)、容量。
長(chang)按“信息”鍵2s或(huo)自動循(xun)環3次后,退出查詢狀態。
第六(liu)章(zhang) 故障現象、原因、處理(li)方法(fa)