**章 WBXC蓄(xu)電池恒(heng)流(liu)恒(heng)壓充(chong)電裝(zhuang)置警告信息
本手冊(ce)中警告及提示(shi)信(xin)息采(cai)用以下(xia)符號表(biao)示(shi):
對(dui)不遵循(xun)操作(zuo)規程或未經授權的技術改(gai)動造成(cheng)的一切后(hou)果,本(ben)公司概不負責!
產品的性能、參數、電氣圖(tu)、外觀,若有改(gai)良而無法預(yu)先告知變更(geng),敬(jing)請(qing)以實物為準!
**章 WBXC蓄(xu)電(dian)池恒流恒壓充電(dian)裝置概述
特點(dian)
WBXC系列(lie)充電機,通(tong)過漏磁變(bian)壓器、可控(kong)(kong)硅整流技術(shu)及微機控(kong)(kong)制技術(shu)有機地(di)結(jie)合,實現優(you)化Wsa+Pulse充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)特性曲線,充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)流隨(sui)蓄(xu)電(dian)(dian)(dian)(dian)池(chi)充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)壓的(de)(de)(de)升高(gao)而自動下(xia)(xia)降;同時在(zai)析氣點(dian)前及(ji)(ji)充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)末(mo)期加(jia)入脈(mo)沖充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)方(fang)式,在(zai)保證蓄(xu)電(dian)(dian)(dian)(dian)池(chi)電(dian)(dian)(dian)(dian)量充(chong)(chong)(chong)足(zu)的(de)(de)(de)前提下(xia)(xia),*大限度地降低了充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)過程中(zhong)蓄(xu)電(dian)(dian)(dian)(dian)池(chi)內部(bu)的(de)(de)(de)溫度及(ji)(ji)析氣,有(you)(you)效(xiao)延長(chang)蓄(xu)電(dian)(dian)(dian)(dian)池(chi)組的(de)(de)(de)充(chong)(chong)(chong)充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)循(xun)環使(shi)用壽(shou)命(ming);使(shi)充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)效(xiao)果更為理想,充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)效(xiao)率(lv)更高(gao)。產品具有(you)(you)結構簡單、操作方(fang)便、功能齊全、充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)效(xiao)率(lv)高(gao)等特點(dian)以及(ji)(ji)完善的(de)(de)(de)保護(hu)功能。
用途
適用于電(dian)(dian)動(dong)(dong)托盤車(che)(che)、電(dian)(dian)動(dong)(dong)叉車(che)(che)、電(dian)(dian)動(dong)(dong)搬運(yun)車(che)(che)、電(dian)(dian)動(dong)(dong)升降(jiang)車(che)(che)、電(dian)(dian)動(dong)(dong)游覽(lan)車(che)(che)等(deng)各種電(dian)(dian)動(dong)(dong)車(che)(che)輛上的鉛(qian)酸蓄(xu)電(dian)(dian)池的充電(dian)(dian)。
正常工(gong)作條件
(1)
海拔高度(du)不超過2000米;
(2)
周圍介(jie)質溫(wen)度不高于+40℃及(ji)不低于-10℃;
(3)
空氣相對濕度(du)不(bu)大(da)于(yu)85%(當(dang)介質溫度(du)在20℃±5℃時)
;
(4)
無導電塵埃(ai)的地方;無爆炸危(wei)險的環境;
(5)
不含(han)有(you)能腐蝕(shi)金屬及(ji)絕緣(yuan)的氣(qi)體及(ji)蒸汽的環境(jing);
(6)
在沒有(you)雨雪侵襲的地方;
(7)
在垂直面傾斜不超過5度及(ji)無劇烈振動和沖擊(ji)的地方(fang)。
第三章 WBXC蓄電池恒流恒壓充電裝(zhuang)置充電機功能
多種(zhong)(zhong)充(chong)電(dian)(dian)(dian)模(mo)式可供選擇(ze),適用(yong)于(yu)各種(zhong)(zhong)不同用(yong)途的(de)鉛(qian)酸蓄電(dian)(dian)(dian)池(chi)的(de)充(chong)電(dian)(dian)(dian)(出廠時,根據用(yong)戶需充(chong)電(dian)(dian)(dian)電(dian)(dian)(dian)池(chi)類別:普通鉛(qian)酸蓄電(dian)(dian)(dian)池(chi)還是(shi)免(mian)維護鉛(qian)酸蓄電(dian)(dian)(dian)池(chi),設置不同的(de)充(chong)電(dian)(dian)(dian)程(cheng)序)
。
——IWUIa+ Pulse多階段充(chong)電模式,適用于普通鉛酸蓄電池的(de)充(chong)電;
——IWUIa+EQU多階段充(chong)電(dian)(dian)模(mo)式,適用于(yu)普通鉛酸蓄電(dian)(dian)池進行均(jun)衡充(chong)電(dian)(dian);
——IWIa多階(jie)段充電(dian)模式,適(shi)用于普(pu)通鉛酸(suan)蓄電(dian)池(chi)初(chu)充電(dian)和(he)脫硫充電(dian);
——IWUUa多(duo)階(jie)段充(chong)(chong)電方式,適用(yong)于免維(wei)護(hu)鉛酸(suan)蓄電池(chi)的充(chong)(chong)電。
采用(yong)電流、電壓雙閉(bi)環PID控制技術,實(shi)時動態跟蹤與自(zi)動調整充(chong)電(dian)(dian)參數,充(chong)電(dian)(dian)過程按(an)不同(tong)模式下對應的(de)充(chong)電(dian)(dian)工作(zuo)特性曲(qu)線進行,充(chong)電(dian)(dian)電(dian)(dian)流始終(zhong)按(an)蓄電(dian)(dian)池可接(jie)受的(de)充(chong)電(dian)(dian)電(dian)(dian)流充(chong)電(dian)(dian);
高(gao)亮(liang)度LED指示充(chong)電機的(de)運行狀態;
數碼(ma)管顯示(shi)蓄電(dian)(dian)池電(dian)(dian)壓、充電(dian)(dian)電(dian)(dian)流、容量(liang)、時間等充電(dian)(dian)參數,顯示(shi)充電(dian)(dian)曲線代(dai)碼(ma)及故障代(dai)碼(ma);
自動(dong)檢測、延時啟(qi)動(dong)、軟啟(qi)動(dong)功能;
具有析氣點電壓溫(wen)度補償功(gong)能;
具(ju)有自動(dong)判別所充(chong)(chong)蓄電(dian)(dian)池容量大(da)小,實時(shi)(shi)調(diao)整(zheng)充(chong)(chong)電(dian)(dian)曲線,在保證蓄電(dian)(dian)池電(dian)(dian)量充(chong)(chong)足的(de)前提下(xia),既*大(da)限度(du)地降低了充(chong)(chong)電(dian)(dian)過程(cheng)中蓄電(dian)(dian)池內部(bu)溫度(du)、減少析氣(qi),又縮(suo)短了充(chong)(chong)電(dian)(dian)時(shi)(shi)間;
本(ben)機(ji)可記錄30次充電(dian)結(jie)束時的充電(dian)數據;
開(kai)路(lu)、接反、過(guo)載、短路(lu)故障保護和報警功(gong)能;
變壓器超溫、模(mo)塊超溫等故障保護和(he)報警功(gong)能;
充(chong)電中途,充(chong)電連接線一旦脫(tuo)落,充(chong)電機將自(zi)動(dong)關機;
均衡充電功能,保證蓄電池組單體容量的一致(zhi)性;
全自動初充電(dian)(dian)功能(此(ci)功能僅(jin)適用于普通鉛酸電(dian)(dian)池);
——對于(yu)干(gan)放的新蓄電池加入電解液后(hou)的**次充電必須(xu)采用初充電方式進(jin)行充電。
脫硫充電功能(neng)(此(ci)功能(neng)僅適用于(yu)普通鉛酸電池);
——當(dang)蓄電(dian)池(chi)老化、長(chang)期放置(zhi)或使用維護不當(dang)時(如經常(chang)(chang)充(chong)(chong)(chong)(chong)電(dian)不足、過充(chong)(chong)(chong)(chong)電(dian)或充(chong)(chong)(chong)(chong)電(dian)后長(chang)期放置(zhi)),在電(dian)池(chi)的(de)(de)極板上應會形成(cheng)一(yi)種(zhong)大而硬的(de)(de)硫(liu)(liu)酸鉛結晶,這(zhe)種(zhong)“硫(liu)(liu)化”了的(de)(de)電(dian)池(chi),不適合用常(chang)(chang)規的(de)(de)充(chong)(chong)(chong)(chong)電(dian)方(fang)法,必須用特(te)殊的(de)(de)脫硫(liu)(liu)充(chong)(chong)(chong)(chong)電(dian)方(fang)法進行充(chong)(chong)(chong)(chong)電(dian)。
輸入電源為單相AC(1/N/PE)或二相AC(2/PE)
規(gui)格(ge)
|
輸(shu)入
電源
V、Hz
|
輸(shu)入
功率
kVA
|
輸入
電流
A
|
輸(shu)出
電流
DC A
|
匹配蓄電(dian)池(chi)
|
外形尺寸
mm
|
凈(jing)
重 量(liang)
kg
|
V
|
Ah
|
8.5h-11h
|
E24V/20A
|
220V
|
0.75
|
3.4
|
20
|
24
|
115-160
|
240×350×260
|
21.0
|
E24V/25A
|
220V
|
0.9
|
4.3
|
25
|
24
|
145-200
|
240×350×260
|
21.0
|
E24V/30A
|
220V
|
1.1
|
5.1
|
30
|
24
|
175-240
|
240×350×260
|
21.0
|
E24V/40A
|
220V
|
1.5
|
6.8
|
40
|
24
|
230-320
|
240×350×260
|
23.5
|
E24V/45A
|
220V
|
1.7
|
7.7
|
45
|
24
|
260-360
|
240×350×260
|
23.5
|
E24V/50A
|
220V
|
1.9
|
8.5
|
50
|
24
|
290-400
|
240×350×260
|
25.5
|
E24V/55A
|
220V
|
2.1
|
9.4
|
55
|
24
|
320-440
|
240×350×260
|
25.5
|
E24V/65A
|
220V
|
2.4
|
11.1
|
65
|
24
|
375-520
|
280×430×310
|
32.5
|
E24V/80A
|
220V
|
3.0
|
13.6
|
80
|
24
|
464-640
|
466×361×785
|
40.0
|
E36V/30A
|
220V
|
1.7
|
7.7
|
30
|
36
|
175-240
|
240×350×260
|
23.5
|
E36V/35A
|
220V
|
2.0
|
8.9
|
35
|
36
|
200-280
|
240×350×260
|
24.5
|
E36V/40A
|
220V
|
2.3
|
10.2
|
40
|
36
|
230-320
|
240×350×260
|
24.5
|
E48V/25A
|
220V
|
1.9
|
8.5
|
25
|
48
|
145-200
|
240×350×260
|
24.5
|
E48V/30A
|
220V
|
2.3
|
10.2
|
30
|
48
|
175-240
|
240×350×260
|
28
|
E48V/35A
|
220V
|
2.6
|
11.9
|
35
|
48
|
205-280
|
240×350×260
|
28
|
E48V/45A
|
380V
|
3.4
|
8.9
|
45
|
48
|
260-360
|
466×361×785
|
42
|
E48V/55A
|
380V
|
4.1
|
10.9
|
55
|
48
|
320-440
|
466×361×785
|
46
|
E48V/65A
|
380V
|
4.9
|
12.8
|
65
|
48
|
375-520
|
466×361×785
|
50
|
E48V/80A
|
380V
|
6.0
|
15.8
|
80
|
48
|
465-640
|
466×361×785
|
56
|
E72V/25A
|
220V
|
2.8
|
12.8
|
25
|
72
|
145-200
|
280×430×310
|
35.5
|
E72V/30A
|
220V
|
3.4
|
15.3
|
30
|
72
|
175-240
|
280×430×310
|
35.5
|
|
|
|
|
|
|
|
|
|
輸入電源(yuan)為三(san)相AC(3/PE)
注:特(te)殊(shu)要求,特(te)殊(shu)規(gui)格,我(wo)們將(jiang)另行定(ding)制!
代碼E:單相(xiang)AC(1/N/PE)或二相AC(2/PE)
代碼D:三相AC(3/PE)
第四章 WBXC蓄電池恒(heng)流恒(heng)壓充電裝置充電機安裝要求
充電機使用(yong)場所布置要求(qiu)
本機應放置在通風干燥的地方,避開高溫、灰塵及腐(fu)蝕性(xing)氣體。
確認本機(ji)的額定輸(shu)入電(dian)壓與所用(yong)的電(dian)網(wang)電(dian)壓是否一致。
為確保本(ben)機正常工作,要(yao)保持(chi)充電場(chang)所空氣通暢(chang)。本(ben)機周圍至少保持(chi)30cm的(de)空(kong)間,并要經常檢查(cha)充電場(chang)所(suo)通風口有(you)無堵塞。
充電(dian)機和蓄電(dian)池的放置(zhi)位置(zhi),如下(xia)圖所(suo)示:
圖中:
a——電動車輛A、B周圍(wei)必備空間*少(shao)0.6米;
b——被充蓄(xu)電池和充電機間的*小(xiao)距離1米(mi);
c——充(chong)電機到(dao)易燃品(pin)的距離不得小于2.5米;
d——充電(dian)機到易(yi)爆品(pin)的距離不(bu)得小于5米;
e——充電房的室內高度(取決于(yu)車輛)不得低于(yu)2米。
充電機輸入、輸出線的連接
(1) 連接前(qian)首先確(que)認充(chong)電(dian)機額定輸入電(dian)壓與輸入的電(dian)網電(dian)壓是否一(yi)致。
(2) 對于輸入(ru)電源(yuan)為三相的WBXC系(xi)列充(chong)電機,進線端 (熔斷器下樁頭)接電網三(san)相輸電線(火線),安裝板上的接地(di)(di)端通(tong)過黃綠(lv)雙色線接電網地(di)(di)線。
對(dui)于(yu)輸入電源為(wei)二相的WBXC系列(lie)充電機(立式),進線(xian)(xian)端(熔斷器(qi)下(xia)樁頭)接(jie)(jie)電網二相輸電線(xian)(xian)(火線(xian)(xian)),安裝板上的接(jie)(jie)地(di)(di)端通過黃綠雙色線(xian)(xian)接(jie)(jie)電網地(di)(di)線(xian)(xian)。詳見(jian)下(xia)圖所示:
對(dui)于(yu)輸入電源為單相的WBXC系(xi)列(lie)充電機(臺(tai)式),輸入、輸出線出廠(chang)時已(yi)連接,無需客(ke)戶手(shou)動連接。
(3) 充電機(ji)通過電源(yuan)電纜與電網連接。為確保**,充電機(ji)輸入電源(yuan)前端要求安裝(zhuang)動力型(xing)斷(duan)路(lu)器,斷(duan)路(lu)器的容量大約為額定輸入電流的2倍。
第五章 WBXC蓄電池恒流恒壓充電裝(zhuang)置使(shi)用說明
作面(mian)板說明(ming)
電(dian)源開關(guan):用于接通或斷開電(dian)網(wang)電(dian)源;
信息窗(LED屏幕)——顯示各種充電參數、故障代碼信息等;
信息鍵——
充電(dian)(dian)(dian)(dian)(dian)機在充電(dian)(dian)(dian)(dian)(dian)過程中,充電(dian)(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)(dian)壓、充電(dian)(dian)(dian)(dian)(dian)時間、充電(dian)(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)(dian)流、充電(dian)(dian)(dian)(dian)(dian)容量自動依次顯示(shi)。單擊“信息(xi)”鍵,可直接切(qie)換顯示(shi)內容;
按“信息”鍵4s,設置均衡充電功能;
按“信息”鍵10s,設(she)置初(chu)充(chong)電功能;
按(an)“信息(xi)”鍵(jian)15s,設置脫(tuo)硫(liu)充電功(gong)能;
按(an)“信息”鍵6s,取(qu)消(xiao)均(jun)衡充電、初(chu)充電、脫(tuo)硫充電功能;
按“信息”鍵2s,進(jin)入查詢界面(mian)。
(注:b.c.d.e條僅(jin)適(shi)用于普(pu)通鉛酸電(dian)池)
充電運(yun)行(xing)及狀(zhuang)態(tai)指示燈:
“ON”指示燈:燈亮(liang),表示充(chong)電機正在充(chong)電;
“80%”指示燈:燈亮,表示充電機(ji)充入容量超過80%;
“100%”指(zhi)示燈:燈亮,表示充(chong)電機充(chong)電完成;電池(chi)已充(chong)足;
“均充(chong)”指(zhi)示燈:燈亮,表示本次充(chong)電將進行均充(chong)電;
燈閃(shan)爍,表(biao)示正在(zai)均(jun)充電進行(xing)中;
“初(chu)充電”指示(shi)燈:其與工作指示(shi)燈一起亮,表(biao)示(shi)充電機(ji)正在初(chu)充電進(jin)行中;
“脫硫”指示燈(deng):燈(deng)亮,表(biao)示充電機在(zai)進行脫硫充電。
充電模式
對(dui)于普通鉛(qian)酸蓄電(dian)池,本機具有常規充(chong)電(dian)、均衡充(chong)電(dian)、脫硫充(chong)電(dian)、初充(chong)電(dian)多種模式可(ke)選。
對于免維護蓄(xu)電池,本機按事先設定的免維護蓄(xu)電池充電程序,按以(yi)下2.1條的步驟完成(cheng)充電。
常規充電(dian)
連接充電(dian)機和蓄電(dian)池充電(dian)插頭;
接通(tong)電(dian)源(yuan)并合上電(dian)源(yuan)開(kai)關;
充電機進行(xing)約10秒(miao)的延時檢測后,充(chong)電(dian)機自動啟(qi)動;同時,工作指示燈亮(liang),信息窗顯示充(chong)電(dian)參(can)數。
整個充電過程:“ON”工(gong)作(zuo)指示燈亮“80%”容量指示(shi)燈亮“100%”容量(liang)指示(shi)燈亮,充電機充足關機。
充(chong)(chong)(chong)電(dian)(dian)過程(cheng)中信息窗內依(yi)次顯示(shi)充(chong)(chong)(chong)電(dian)(dian)電(dian)(dian)壓、充(chong)(chong)(chong)電(dian)(dian)時間、充(chong)(chong)(chong)電(dian)(dian)電(dian)(dian)流、充(chong)(chong)(chong)電(dian)(dian)容量。
注:上圖中所標注的時(shi)(shi)(shi)間為(wei)各階(jie)段(duan)*長時(shi)(shi)(shi)間。在(zai)實際(ji)充電過(guo)程(cheng)中,各階(jie)段(duan)的轉(zhuan)換,由電流、電壓、時(shi)(shi)(shi)間、容量均衡等因素(su)組合判斷。
均衡充(chong)電
本機均衡充(chong)電分自動均衡與(yu)手動均衡充(chong)電。均充(chong)電時(shi),均充(chong)燈亮。
手(shou)動均衡充電(此功能僅適用于普通鉛酸電池)
充(chong)電(dian)機(ji)先進行正常充(chong)電(dian),充(chong)足關機(ji)一小時后(hou),自動進行均充(chong)電(dian)。
均充電(dian)以小恒(heng)流方式進行,均充電(dian)流為額定電(dian)流的(de)25%,均(jun)充(chong)電(dian)時間(jian)為3小(xiao)時(shi)。均充結束后自動(dong)關機。
自動均衡充電
充(chong)(chong)電機在每次充(chong)(chong)電結束(shu)后,會以涓流(liu)的方(fang)式對蓄電池(chi)自動進行均
衡(heng)充電(dian)。具體方(fang)式如下:
當充足(zu)關機時(shi)間小于13小時,充電機以充5分(fen)鐘(zhong),停30分(fen)鐘的方(fang)
式(shi)對蓄電(dian)池補充(chong)均衡充(chong)電(dian)。
當累計充(chong)電(dian)時間(充(chong)足時間+補充均衡(heng)充電時(shi)間)達13小時(shi)后或以充電13小(xiao)時(shi)判(pan)斷充足關(guan)機的情況下(xia),在(zai)13~60小(xiao)時間,充電機以充5分(fen)鐘,停(ting)2小時的方式對(dui)蓄電池補充均衡充電;大于60小(xiao)時,充電機以(yi)充5分鐘,停8小時(shi)的方(fang)式(shi)對蓄電(dian)池保(bao)持充電(dian)。
脫硫充(chong)電(dian)(此(ci)功(gong)能僅適用(yong)于(yu)普通鉛酸電(dian)池(chi))
接通電源;
連接(jie)蓄(xu)電(dian)池(chi);
充電機進行約10秒的(de)延時檢測,充電(dian)機自動啟動;同時,工作指示燈亮(liang),信(xin)息窗(chuang)顯示充電(dian)電(dian)流;
整個脫(tuo)硫充(chong)電(dian)過(guo)程按以(yi)下順序進行:常規充(chong)電(dian)脫硫充電脫(tuo)硫充電結束停機(ji);
充(chong)電機先(xian)用50%額定電流進(jin)行(xing)恒流充(chong)電,當蓄電池電壓(ya)上升到額定電壓(ya)后(hou)采用(yong)W充電曲線(xian)進行充電,當蓄電池電壓上升至額(e)定(ding)電壓的1.2~1.25倍時,自動轉入恒壓充(chong)電(dian),當(dang)電(dian)流下降(jiang)至額(e)定電(dian)流的30%時,以(yi)額(e)定電流的30%的恒(heng)定電流進行脫硫(liu)充電,整個充電時間為72小時;
脫硫充(chong)電結束后(hou),自(zi)動停機,脫硫指示(shi)燈(deng)滅,充(chong)足燈(deng)亮。
初充電(此功能僅適用于普(pu)通(tong)鉛酸電池)
接通電源;
連接蓄(xu)電池(chi);
充電機(ji)進行約10秒的(de)延時檢測,充(chong)電機自動啟動;同時,工作(zuo)指(zhi)示燈亮,信(xin)息窗(chuang)顯(xian)示充(chong)電電流;
初(chu)充(chong)電過程(cheng):先用50%額定電流進行恒流充電,當蓄電池電壓上升到額定電壓后采用W充(chong)電(dian)曲(qu)線進行充(chong)電(dian),當蓄(xu)電(dian)池電(dian)壓上升至額定(ding)電(dian)壓的1.2~1.25倍(bei)時,自動轉入(ru)小恒流(liu)充電(dian),電(dian)流(liu)為(wei)50%額定(ding)流(liu)值,初充電(dian)總充電(dian)時(shi)間為72小(xiao)時,時間(jian)到后自動停止(zhi)充電,完成初充電。
充電(dian)時,初充電(dian)指示燈和工作指示同時亮;
初充電(dian)結束后,自動停機,初充電(dian)指示燈滅(mie),充足燈亮。
充電信息查詢
充電(dian)機通電(dian)后,長按“信息”鍵2s,面(mian)板(ban)上“I.F”指示燈亮,進入系統查詢界面。
本(ben)機可記錄*近30條充電信息。以No.1-No.30表示。每條(tiao)記(ji)錄中含:充足關(guan)機(ji)類型、充電電壓(ya)、時間、電流(liu)、容量。
長按“信息”鍵(jian)2s或自(zi)動(dong)循環3次后,退出查詢狀(zhuang)態。
第(di)六章(zhang) 故障現象、原因、處理方法