**章 WBXC蓄電池恒流充電測量裝(zhuang)置警告信息
本手冊中警告及提示(shi)(shi)信息(xi)采用以下(xia)符號表示(shi)(shi):
對(dui)不遵(zun)循操作規程或(huo)未經授權(quan)的技術改動造成的一切后果,本公司概不負責!
產品的性能、參數、電氣(qi)圖(tu)、外觀,若有改良(liang)而無法預先告知(zhi)變更,敬請以實(shi)物(wu)為(wei)準!
**章 WBXC蓄電池恒(heng)流(liu)充電測量裝置概(gai)述
特(te)點
WBXC系列(lie)充電機,通(tong)過漏磁變壓(ya)器、可控(kong)硅整流(liu)技術及微(wei)機控(kong)制技術有機地結合,實現優(you)化Wsa+Pulse充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)特(te)性曲線(xian),充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)(dian)(dian)流(liu)隨(sui)蓄(xu)電(dian)(dian)(dian)(dian)(dian)(dian)池(chi)充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)(dian)(dian)壓的(de)升高(gao)而(er)自動下降;同(tong)時在(zai)析氣(qi)點前及充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)末期加入脈(mo)沖充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)方(fang)式,在(zai)保(bao)證蓄(xu)電(dian)(dian)(dian)(dian)(dian)(dian)池(chi)電(dian)(dian)(dian)(dian)(dian)(dian)量充(chong)(chong)(chong)足的(de)前提下,*大限度地降低了充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)過程中蓄(xu)電(dian)(dian)(dian)(dian)(dian)(dian)池(chi)內(nei)部的(de)溫度及析氣(qi),有(you)效延長蓄(xu)電(dian)(dian)(dian)(dian)(dian)(dian)池(chi)組的(de)充(chong)(chong)(chong)充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)循(xun)環使(shi)用(yong)壽命;使(shi)充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)效果(guo)更為理想,充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)效率更高(gao)。產品具(ju)有(you)結構簡單、操作方(fang)便、功能齊全(quan)、充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)效率高(gao)等特(te)點以及完善(shan)的(de)保(bao)護(hu)功能。
用途
適用于電(dian)(dian)動(dong)(dong)(dong)托盤車、電(dian)(dian)動(dong)(dong)(dong)叉(cha)車、電(dian)(dian)動(dong)(dong)(dong)搬運車、電(dian)(dian)動(dong)(dong)(dong)升降車、電(dian)(dian)動(dong)(dong)(dong)游覽車等各種電(dian)(dian)動(dong)(dong)(dong)車輛(liang)上的(de)鉛酸蓄(xu)電(dian)(dian)池的(de)充(chong)電(dian)(dian)。
正常工作條(tiao)件
(1)
海(hai)拔(ba)高(gao)度不超過2000米;
(2)
周圍介質溫度不高于+40℃及(ji)不低(di)于-10℃;
(3)
空氣相對濕度不大于85%(當(dang)介質溫度在20℃±5℃時)
;
(4)
無導電塵埃(ai)的地方(fang);無爆炸危險的環境;
(5)
不含有能(neng)腐蝕(shi)金(jin)屬及(ji)絕緣的(de)氣體(ti)及(ji)蒸汽(qi)的(de)環境(jing);
(6)
在沒有雨雪侵襲的地方;
(7)
在垂直面傾(qing)斜(xie)不超(chao)過5度及無劇烈振動和沖擊的地(di)方。
第三章 WBXC蓄電(dian)池恒流(liu)充電(dian)測量裝(zhuang)置充電機(ji)功能
多種(zhong)充(chong)電(dian)(dian)(dian)模式可供(gong)選擇,適(shi)用于各種(zhong)不(bu)同(tong)用途(tu)的鉛酸(suan)蓄(xu)電(dian)(dian)(dian)池(chi)的充(chong)電(dian)(dian)(dian)(出廠(chang)時,根據用戶需充(chong)電(dian)(dian)(dian)電(dian)(dian)(dian)池(chi)類別:普通鉛酸(suan)蓄(xu)電(dian)(dian)(dian)池(chi)還是免維護鉛酸(suan)蓄(xu)電(dian)(dian)(dian)池(chi),設置不(bu)同(tong)的充(chong)電(dian)(dian)(dian)程序)
。
——IWUIa+ Pulse多階段(duan)充電模式,適用于普通鉛酸蓄(xu)電池的充電;
——IWUIa+EQU多(duo)階段(duan)充(chong)電模(mo)式,適用于(yu)普通鉛酸蓄電池進行(xing)均衡充(chong)電;
——IWIa多(duo)階(jie)段充電(dian)(dian)模式,適(shi)用于(yu)普通鉛酸蓄電(dian)(dian)池(chi)初充電(dian)(dian)和脫(tuo)硫充電(dian)(dian);
——IWUUa多階(jie)段充(chong)電方式,適(shi)用(yong)于免維護鉛酸(suan)蓄電池的充(chong)電。
采(cai)用電(dian)流、電(dian)壓雙閉環PID控制技術,實時動(dong)態跟蹤與(yu)自動(dong)調整充電(dian)(dian)(dian)參(can)數,充電(dian)(dian)(dian)過(guo)程按不同(tong)模式(shi)下(xia)對應(ying)的充電(dian)(dian)(dian)工作特性曲(qu)線(xian)進行(xing),充電(dian)(dian)(dian)電(dian)(dian)(dian)流(liu)始(shi)終按蓄(xu)電(dian)(dian)(dian)池可接受(shou)的充電(dian)(dian)(dian)電(dian)(dian)(dian)流(liu)充電(dian)(dian)(dian);
高亮(liang)度LED指示充電機的運行狀態;
數碼(ma)(ma)管顯示蓄電(dian)(dian)(dian)池電(dian)(dian)(dian)壓、充電(dian)(dian)(dian)電(dian)(dian)(dian)流、容量(liang)、時間等充電(dian)(dian)(dian)參數,顯示充電(dian)(dian)(dian)曲線(xian)代碼(ma)(ma)及故障(zhang)代碼(ma)(ma);
自動檢測(ce)、延時(shi)啟(qi)動、軟啟(qi)動功能;
具有析氣點電壓溫度(du)補償功能;
具有自動判別所充(chong)蓄電(dian)池(chi)容(rong)量大(da)小,實時調整充(chong)電(dian)曲線,在保證蓄電(dian)池(chi)電(dian)量充(chong)足的前提下,既*大(da)限度(du)地降(jiang)低了(le)充(chong)電(dian)過程中蓄電(dian)池(chi)內部溫(wen)度(du)、減少析(xi)氣,又縮短了(le)充(chong)電(dian)時間(jian);
本機可記錄30次(ci)充電(dian)結束時(shi)的充電(dian)數據;
開路、接(jie)反、過載、短路故障保護和報警功能;
變壓(ya)器(qi)超(chao)溫、模塊超(chao)溫等故障保護和報警功(gong)能;
充(chong)電(dian)中途(tu),充(chong)電(dian)連接(jie)線一旦脫落,充(chong)電(dian)機(ji)將自動(dong)關機(ji);
均衡(heng)充電(dian)功能,保證(zheng)蓄電(dian)池組單體(ti)容量的(de)一致性;
全自(zi)動初充電(dian)功能(此(ci)功能僅適用(yong)于普通鉛(qian)酸電(dian)池);
——對于干放的新(xin)蓄電(dian)池加入電(dian)解液后的**次充(chong)電(dian)必(bi)須(xu)采用(yong)初充(chong)電(dian)方式進(jin)行充(chong)電(dian)。
脫硫(liu)充電(dian)功能(neng)(此功能(neng)僅適用(yong)于普通鉛(qian)酸電(dian)池(chi));
——當(dang)蓄(xu)電(dian)(dian)池(chi)老化、長期(qi)放置或使(shi)用(yong)維護不(bu)當(dang)時(如經常充(chong)(chong)電(dian)(dian)不(bu)足、過充(chong)(chong)電(dian)(dian)或充(chong)(chong)電(dian)(dian)后長期(qi)放置),在電(dian)(dian)池(chi)的極(ji)板上(shang)應會形成一種(zhong)大而硬(ying)的硫(liu)酸鉛結晶,這種(zhong)“硫(liu)化”了(le)的電(dian)(dian)池(chi),不(bu)適合用(yong)常規的充(chong)(chong)電(dian)(dian)方(fang)法,必須用(yong)特殊(shu)的脫硫(liu)充(chong)(chong)電(dian)(dian)方(fang)法進(jin)行充(chong)(chong)電(dian)(dian)。
輸入電源為單相AC(1/N/PE)或二相AC(2/PE)
規格
|
輸入(ru)
電(dian)源
V、Hz
|
輸入
功率
kVA
|
輸入
電流
A
|
輸出(chu)
電流
DC A
|
匹配蓄電池
|
外形尺(chi)寸
mm
|
凈
重 量
kg
|
V
|
Ah
|
8.5h-11h
|
E24V/20A
|
220V
|
0.75
|
3.4
|
20
|
24
|
115-160
|
240×350×260
|
21.0
|
E24V/25A
|
220V
|
0.9
|
4.3
|
25
|
24
|
145-200
|
240×350×260
|
21.0
|
E24V/30A
|
220V
|
1.1
|
5.1
|
30
|
24
|
175-240
|
240×350×260
|
21.0
|
E24V/40A
|
220V
|
1.5
|
6.8
|
40
|
24
|
230-320
|
240×350×260
|
23.5
|
E24V/45A
|
220V
|
1.7
|
7.7
|
45
|
24
|
260-360
|
240×350×260
|
23.5
|
E24V/50A
|
220V
|
1.9
|
8.5
|
50
|
24
|
290-400
|
240×350×260
|
25.5
|
E24V/55A
|
220V
|
2.1
|
9.4
|
55
|
24
|
320-440
|
240×350×260
|
25.5
|
E24V/65A
|
220V
|
2.4
|
11.1
|
65
|
24
|
375-520
|
280×430×310
|
32.5
|
E24V/80A
|
220V
|
3.0
|
13.6
|
80
|
24
|
464-640
|
466×361×785
|
40.0
|
E36V/30A
|
220V
|
1.7
|
7.7
|
30
|
36
|
175-240
|
240×350×260
|
23.5
|
E36V/35A
|
220V
|
2.0
|
8.9
|
35
|
36
|
200-280
|
240×350×260
|
24.5
|
E36V/40A
|
220V
|
2.3
|
10.2
|
40
|
36
|
230-320
|
240×350×260
|
24.5
|
E48V/25A
|
220V
|
1.9
|
8.5
|
25
|
48
|
145-200
|
240×350×260
|
24.5
|
E48V/30A
|
220V
|
2.3
|
10.2
|
30
|
48
|
175-240
|
240×350×260
|
28
|
E48V/35A
|
220V
|
2.6
|
11.9
|
35
|
48
|
205-280
|
240×350×260
|
28
|
E48V/45A
|
380V
|
3.4
|
8.9
|
45
|
48
|
260-360
|
466×361×785
|
42
|
E48V/55A
|
380V
|
4.1
|
10.9
|
55
|
48
|
320-440
|
466×361×785
|
46
|
E48V/65A
|
380V
|
4.9
|
12.8
|
65
|
48
|
375-520
|
466×361×785
|
50
|
E48V/80A
|
380V
|
6.0
|
15.8
|
80
|
48
|
465-640
|
466×361×785
|
56
|
E72V/25A
|
220V
|
2.8
|
12.8
|
25
|
72
|
145-200
|
280×430×310
|
35.5
|
E72V/30A
|
220V
|
3.4
|
15.3
|
30
|
72
|
175-240
|
280×430×310
|
35.5
|
|
|
|
|
|
|
|
|
|
輸入(ru)電源為三相(xiang)AC(3/PE)
注:特殊要求,特殊規格,我們將另行定制(zhi)!
代(dai)碼(ma)E:單相AC(1/N/PE)或二相AC(2/PE)
代碼D:三相AC(3/PE)
第(di)四章(zhang) WBXC蓄電池恒流充電測量裝(zhuang)置充電機安裝要求
充電機使(shi)用場所(suo)布(bu)置要求
本(ben)機應放置在通風干燥的地(di)方,避開高溫、灰塵及腐(fu)蝕性(xing)氣體(ti)。
確認本機(ji)的額定輸入電壓(ya)與(yu)所(suo)用的電網電壓(ya)是否一致(zhi)。
為確保(bao)(bao)本機正常工作,要(yao)保(bao)(bao)持(chi)充電場所空氣(qi)通暢。本機周圍至少保(bao)(bao)持(chi)30cm的空間,并要經常檢(jian)查(cha)充(chong)電場所通(tong)風口(kou)有(you)無堵塞。
充電機(ji)和蓄電池(chi)的放置(zhi)位置(zhi),如下圖所(suo)示:
圖(tu)中:
a——電動車輛A、B周圍必備空間*少0.6米;
b——被充蓄(xu)電池和充電機間的(de)*小(xiao)距離1米;
c——充電(dian)機到(dao)易燃品的距離不得小于2.5米(mi);
d——充電(dian)機到易爆品(pin)的(de)距(ju)離不得小(xiao)于5米;
e——充電(dian)房的室內(nei)高度(取決于車輛(liang))不得低于2米。
充(chong)電機輸入(ru)、輸出線的連接
(1) 連接前首先確認(ren)充電(dian)機額定(ding)輸入電(dian)壓與輸入的電(dian)網電(dian)壓是否一致。
(2) 對于(yu)輸入(ru)電源為三相(xiang)的WBXC系列充電(dian)(dian)(dian)機,進(jin)線(xian)端 (熔斷器(qi)下(xia)樁頭)接(jie)電(dian)(dian)(dian)網(wang)三相輸(shu)電(dian)(dian)(dian)線(xian)(火線(xian)),安裝板上的接(jie)地端通過(guo)黃綠雙色線(xian)接(jie)電(dian)(dian)(dian)網(wang)地線(xian)。
對(dui)于輸入電(dian)源為二相的(de)WBXC系列充電(dian)機(立(li)式),進線端(熔斷器下(xia)樁頭)接電(dian)網(wang)二相輸電(dian)線(火(huo)線),安裝板上的(de)接地(di)端通過黃綠雙色線接電(dian)網(wang)地(di)線。詳(xiang)見(jian)下(xia)圖所示(shi):
對于輸入電源為(wei)單相的WBXC系列(lie)充電(dian)機(臺(tai)式),輸入(ru)、輸出線出廠時已連接,無需客(ke)戶手動連接。
(3) 充(chong)電機通過(guo)電源電纜與電網連接(jie)。為(wei)確保(bao)**,充(chong)電機輸入電源前端要求安裝(zhuang)動力(li)型斷路器,斷路器的容量(liang)大約為(wei)額定輸入電流的2倍。
第五(wu)章 WBXC蓄(xu)電(dian)池恒流(liu)充電(dian)測量(liang)裝置使用說(shuo)明
作面板說(shuo)明
電源開關(guan):用于(yu)接通或斷(duan)開電網電源;
信息窗(chuang)(LED屏幕(mu))——顯示各種充(chong)電參數(shu)、故障代碼信息等;
信(xin)息鍵——
充(chong)(chong)電(dian)(dian)機在充(chong)(chong)電(dian)(dian)過程中,充(chong)(chong)電(dian)(dian)電(dian)(dian)壓、充(chong)(chong)電(dian)(dian)時(shi)間、充(chong)(chong)電(dian)(dian)電(dian)(dian)流、充(chong)(chong)電(dian)(dian)容量自動(dong)依次顯示。單(dan)擊“信息”鍵(jian),可直接切換顯示內容;
按(an)“信息”鍵4s,設置均衡充電功能;
按(an)“信息(xi)”鍵10s,設置初充電(dian)功能;
按“信息(xi)”鍵(jian)15s,設(she)置脫硫充電功(gong)能;
按“信(xin)息”鍵6s,取消均衡充電(dian)、初充電(dian)、脫硫充電(dian)功能(neng);
按“信息”鍵(jian)2s,進(jin)入查詢界(jie)面。
(注:b.c.d.e條僅適用于普通(tong)鉛酸(suan)電(dian)池)
充電運(yun)行(xing)及(ji)狀態(tai)指示燈:
“ON”指示燈:燈亮,表(biao)示充電機正(zheng)在充電;
“80%”指示(shi)燈:燈亮,表(biao)示(shi)充電機充入容量超(chao)過80%;
“100%”指示燈:燈亮(liang),表示充(chong)電機(ji)充(chong)電完(wan)成;電池已充(chong)足;
“均充”指示燈:燈亮(liang),表示本次充電(dian)將進行均充電(dian);
燈閃(shan)爍,表(biao)示正(zheng)在均充(chong)電進(jin)行中;
“初(chu)充(chong)電”指示燈:其與(yu)工作指示燈一起亮,表示充(chong)電機正(zheng)在(zai)初(chu)充(chong)電進(jin)行中;
“脫硫(liu)”指示燈(deng):燈(deng)亮,表示充電機在進行脫硫(liu)充電。
充電模式
對于普通鉛酸(suan)蓄電(dian)(dian)池,本(ben)機具有(you)常規充電(dian)(dian)、均衡(heng)充電(dian)(dian)、脫(tuo)硫充電(dian)(dian)、初充電(dian)(dian)多種(zhong)模式可選。
對于免維護(hu)蓄電(dian)池,本機按事先(xian)設定的免維護(hu)蓄電(dian)池充電(dian)程序,按以(yi)下2.1條(tiao)的(de)步驟完成(cheng)充電。
常規充電
連(lian)接充(chong)電機(ji)和蓄電池(chi)充(chong)電插頭;
接通電源并合上電源開(kai)關(guan);
充電機進(jin)行約(yue)10秒的(de)延時檢測后,充(chong)電機自(zi)動啟動;同時,工作指示(shi)燈(deng)亮,信(xin)息窗(chuang)顯示(shi)充(chong)電參(can)數。
整個充電過程:“ON”工作(zuo)指示(shi)燈亮(liang)“80%”容(rong)量(liang)指示燈亮“100%”容(rong)量指示燈亮(liang),充(chong)電(dian)機(ji)(ji)充(chong)足關機(ji)(ji)。
充電(dian)(dian)過程(cheng)中(zhong)信息(xi)窗內依(yi)次顯示充電(dian)(dian)電(dian)(dian)壓、充電(dian)(dian)時間、充電(dian)(dian)電(dian)(dian)流(liu)、充電(dian)(dian)容量(liang)。
注(zhu)(zhu):上(shang)圖中(zhong)所標注(zhu)(zhu)的時(shi)(shi)間為各階段*長時(shi)(shi)間。在實際充電過程中(zhong),各階段的轉換,由電流、電壓(ya)、時(shi)(shi)間、容(rong)量均衡等因素組合判斷(duan)。
均衡充電
本機均(jun)(jun)衡(heng)充(chong)電(dian)分(fen)自(zi)動(dong)均(jun)(jun)衡(heng)與(yu)手動(dong)均(jun)(jun)衡(heng)充(chong)電(dian)。均(jun)(jun)充(chong)電(dian)時,均(jun)(jun)充(chong)燈亮。
手動均(jun)衡充電(dian)(此(ci)功能僅(jin)適用(yong)于普通鉛酸電(dian)池(chi))
充電機先進(jin)行正常充電,充足(zu)關(guan)機一(yi)小(xiao)時后(hou),自動進(jin)行均充電。
均(jun)充(chong)電以(yi)小恒(heng)流(liu)方式進行,均(jun)充(chong)電流(liu)為(wei)額定電流(liu)的(de)25%,均充電時間(jian)為3小時。均充結束后(hou)自動關機(ji)。
自動均衡充電(dian)
充(chong)(chong)電機在(zai)每(mei)次充(chong)(chong)電結(jie)束(shu)后,會以(yi)涓(juan)流(liu)的方式對蓄電池自動(dong)進行均
衡充電(dian)。具體方式如下(xia):
當充足關機時間小于13小時,充電機以充5分鐘,停(ting)30分鐘(zhong)的(de)方
式對蓄電(dian)池補充均衡充電(dian)。
當累(lei)計充(chong)電時間(jian)(充(chong)足(zu)時間(jian)+補充(chong)(chong)均衡(heng)充(chong)(chong)電時間(jian))達13小時后或以充電13小時判斷充足關機的情況下,在13~60小時間,充(chong)電(dian)機以充(chong)5分(fen)鐘,停2小時的方式對蓄電池補充均衡充電;大于60小時(shi),充(chong)電機以充(chong)5分鐘(zhong),停8小(xiao)時(shi)的方式(shi)對蓄電池(chi)保持(chi)充電。
脫硫充電(此功能僅適(shi)用于普通鉛(qian)酸電池)
接通電源;
連接蓄電池;
充電機進行約10秒的延時檢測,充(chong)電(dian)機自(zi)動啟動;同時,工作指示(shi)燈亮,信息窗顯示(shi)充(chong)電(dian)電(dian)流(liu);
整個(ge)脫硫充(chong)電(dian)過程按以下順(shun)序進行:常規充(chong)電(dian)脫硫(liu)充電脫硫充電結(jie)束(shu)停機;
充(chong)電機先用50%額定電(dian)(dian)(dian)流進行恒流充電(dian)(dian)(dian),當蓄電(dian)(dian)(dian)池電(dian)(dian)(dian)壓上(shang)升到額定電(dian)(dian)(dian)壓后采用W充(chong)電(dian)曲線(xian)進行充(chong)電(dian),當(dang)蓄電(dian)池電(dian)壓上升至額定(ding)電(dian)壓的1.2~1.25倍時,自動轉入恒壓充電,當電流(liu)下降至額定電流(liu)的30%時,以額定電流的30%的恒(heng)定電(dian)流進行(xing)脫(tuo)硫(liu)充電(dian),整個充電(dian)時間為(wei)72小時;
脫(tuo)硫充電結束后,自(zi)動停機,脫(tuo)硫指(zhi)示燈滅,充足(zu)燈亮。
初充電(dian)(此功能僅(jin)適用于普(pu)通鉛酸電(dian)池)
接通電(dian)源;
連接蓄電池(chi);
充電(dian)機進行約10秒的延時檢測(ce),充(chong)電機(ji)自動啟動;同(tong)時,工作指示(shi)燈亮,信息(xi)窗顯示(shi)充(chong)電電流(liu);
初充電過程:先(xian)用50%額(e)定電流進行恒流充電,當蓄電池電壓上升到額(e)定電壓后采用W充(chong)電曲線(xian)進行充(chong)電,當蓄(xu)電池電壓上(shang)升至額定電壓的1.2~1.25倍時(shi),自動轉入小恒流充電,電流為(wei)50%額定流值,初充(chong)電總充(chong)電時間為72小時,時間到后自(zi)動(dong)停止充電(dian),完成初充電(dian)。
充電(dian)時(shi),初(chu)充電(dian)指(zhi)示燈(deng)和(he)工(gong)作指(zhi)示同時(shi)亮;
初充電結束后,自動停機,初充電指示燈滅,充足(zu)燈亮。
充(chong)電信息查詢
充電機通電后,長按(an)“信(xin)息”鍵2s,面(mian)板上“I.F”指示燈亮(liang),進入系統查詢界(jie)面。
本(ben)機可記錄*近30條充電信息。以No.1-No.30表示。每條記錄(lu)中含:充足關(guan)機類(lei)型、充電電壓(ya)、時間、電流、容量。
長按“信息”鍵2s或自動循(xun)環3次后,退(tui)出查詢狀態(tai)。
第(di)六章(zhang) 故障(zhang)現象(xiang)、原因(yin)、處理方法