**章 WBXC蓄(xu)電池充電設備警告信息
本手(shou)冊中警告及提示信息(xi)采用以下符(fu)號(hao)表(biao)示:
對不遵循操作規程或(huo)未(wei)經授權(quan)的技(ji)術改動造成(cheng)的一切后果,本公司概不負(fu)責!
產(chan)品的性能(neng)、參數、電(dian)氣圖(tu)、外觀,若有改(gai)良而無(wu)法預先告知變更,敬(jing)請以實(shi)物(wu)為準(zhun)!
**章 WBXC蓄電(dian)池充電(dian)設(she)備概述
特點
WBXC系列(lie)充電機,通過漏磁變壓器、可控硅整流技術及微機控制技術有機地結合,實現優化(hua)Wsa+Pulse充(chong)(chong)電(dian)(dian)特(te)性(xing)曲線,充(chong)(chong)電(dian)(dian)電(dian)(dian)流(liu)隨蓄電(dian)(dian)池充(chong)(chong)電(dian)(dian)電(dian)(dian)壓的(de)升高而(er)自動下(xia)降;同(tong)時在析氣點前(qian)及充(chong)(chong)電(dian)(dian)末(mo)期加入脈沖充(chong)(chong)電(dian)(dian)方式,在保(bao)證蓄電(dian)(dian)池電(dian)(dian)量充(chong)(chong)足的(de)前(qian)提下(xia),*大(da)限度(du)地(di)降低了充(chong)(chong)電(dian)(dian)過程(cheng)中蓄電(dian)(dian)池內部(bu)的(de)溫度(du)及析氣,有(you)效延長蓄電(dian)(dian)池組(zu)的(de)充(chong)(chong)充(chong)(chong)電(dian)(dian)循環(huan)使用壽命(ming);使充(chong)(chong)電(dian)(dian)效果(guo)更(geng)為理想,充(chong)(chong)電(dian)(dian)效率(lv)更(geng)高。產品(pin)具(ju)有(you)結構簡單、操作方便、功能齊全、充(chong)(chong)電(dian)(dian)效率(lv)高等特(te)點以及完善的(de)保(bao)護功能。
用途
適用于電(dian)(dian)動托(tuo)盤車(che)、電(dian)(dian)動叉車(che)、電(dian)(dian)動搬運車(che)、電(dian)(dian)動升降車(che)、電(dian)(dian)動游覽車(che)等各種電(dian)(dian)動車(che)輛上的(de)(de)鉛酸蓄電(dian)(dian)池的(de)(de)充(chong)電(dian)(dian)。
正常(chang)工作條件
(1)
海(hai)拔高度不超過2000米;
(2)
周圍(wei)介質溫度不高于+40℃及不低(di)于-10℃;
(3)
空氣相對濕度不大于(yu)85%(當介質(zhi)溫度(du)在20℃±5℃時(shi))
;
(4)
無導電(dian)塵埃的地方;無爆炸危險的環境(jing);
(5)
不含有能(neng)腐(fu)蝕金屬及絕緣的氣體及蒸汽的環境;
(6)
在沒有(you)雨雪侵襲(xi)的地方;
(7)
在垂直面傾(qing)斜(xie)不超(chao)過(guo)5度及(ji)無(wu)劇烈(lie)振動和沖擊的地方。
第(di)三章 WBXC蓄電池充電設備充電機功(gong)能
多種(zhong)充電(dian)模式可(ke)供(gong)選擇,適用于各種(zhong)不同(tong)用途的鉛(qian)酸(suan)蓄(xu)(xu)電(dian)池的充電(dian)(出(chu)廠時,根據用戶需充電(dian)電(dian)池類(lei)別:普(pu)通鉛(qian)酸(suan)蓄(xu)(xu)電(dian)池還是免維(wei)護鉛(qian)酸(suan)蓄(xu)(xu)電(dian)池,設置不同(tong)的充電(dian)程序)
。
——IWUIa+ Pulse多階段(duan)充(chong)電模(mo)式,適用于普通(tong)鉛酸蓄電池的(de)充(chong)電;
——IWUIa+EQU多階段(duan)充電(dian)模(mo)式,適用于(yu)普(pu)通鉛酸蓄電(dian)池進行均衡充電(dian);
——IWIa多階段充(chong)電模式,適用于普(pu)通鉛酸蓄電池初(chu)充(chong)電和脫(tuo)硫充(chong)電;
——IWUUa多階段充電(dian)方式,適用(yong)于免維護鉛酸蓄電(dian)池的充電(dian)。
采用電流(liu)、電壓(ya)雙(shuang)閉環(huan)PID控制技術,實時(shi)動態跟蹤(zong)與自動調(diao)整充(chong)(chong)電(dian)(dian)(dian)參(can)數,充(chong)(chong)電(dian)(dian)(dian)過(guo)程按不同模(mo)式下對應的充(chong)(chong)電(dian)(dian)(dian)工作特(te)性曲線進行,充(chong)(chong)電(dian)(dian)(dian)電(dian)(dian)(dian)流(liu)始終按蓄電(dian)(dian)(dian)池可接(jie)受(shou)的充(chong)(chong)電(dian)(dian)(dian)電(dian)(dian)(dian)流(liu)充(chong)(chong)電(dian)(dian)(dian);
高亮度LED指示充電機(ji)的(de)運行狀(zhuang)態(tai);
數碼(ma)(ma)管(guan)顯示蓄電(dian)池電(dian)壓、充電(dian)電(dian)流、容量、時間(jian)等充電(dian)參數,顯示充電(dian)曲線代碼(ma)(ma)及故(gu)障代碼(ma)(ma);
自動(dong)檢測、延時啟(qi)動(dong)、軟啟(qi)動(dong)功能(neng);
具(ju)有析(xi)氣點電壓溫度(du)補償(chang)功(gong)能;
具有(you)自動判別所充(chong)蓄電(dian)(dian)(dian)池(chi)(chi)容量大(da)小,實(shi)時調整充(chong)電(dian)(dian)(dian)曲線,在保證蓄電(dian)(dian)(dian)池(chi)(chi)電(dian)(dian)(dian)量充(chong)足的前提下,既*大(da)限(xian)度地(di)降低了充(chong)電(dian)(dian)(dian)過程中蓄電(dian)(dian)(dian)池(chi)(chi)內部(bu)溫(wen)度、減少析氣,又縮短了充(chong)電(dian)(dian)(dian)時間;
本機可記錄30次充電結束(shu)時的充電數據;
開路、接反、過載(zai)、短路故障保護和(he)報警功能;
變壓器(qi)超(chao)溫(wen)、模塊超(chao)溫(wen)等故障保護和報警(jing)功能;
充(chong)電(dian)中途,充(chong)電(dian)連接線(xian)一旦(dan)脫落,充(chong)電(dian)機(ji)將自(zi)動關機(ji);
均衡充電功能,保(bao)證(zheng)蓄電池組(zu)單體容(rong)量的一致性(xing);
全自(zi)動初(chu)充電功能(此功能僅適用于普(pu)通鉛(qian)酸電池);
——對于干放的新蓄(xu)電池加(jia)入電解(jie)液后(hou)的**次(ci)充電必須采用初充電方式進(jin)行充電。
脫(tuo)硫(liu)充電功能(此功能僅適用(yong)于普通鉛酸電池);
——當蓄電(dian)(dian)池(chi)老化(hua)、長(chang)期放置或使用維護不當時(shi)(如經(jing)常(chang)充(chong)(chong)電(dian)(dian)不足、過充(chong)(chong)電(dian)(dian)或充(chong)(chong)電(dian)(dian)后長(chang)期放置),在電(dian)(dian)池(chi)的極板上(shang)應會形成一(yi)種(zhong)大而(er)硬(ying)的硫酸鉛(qian)結晶,這種(zhong)“硫化(hua)”了的電(dian)(dian)池(chi),不適合用常(chang)規的充(chong)(chong)電(dian)(dian)方(fang)法,必(bi)須(xu)用特殊(shu)的脫硫充(chong)(chong)電(dian)(dian)方(fang)法進行充(chong)(chong)電(dian)(dian)。
輸入(ru)電源(yuan)為單相AC(1/N/PE)或二相AC(2/PE)
規格
|
輸入(ru)
電源
V、Hz
|
輸入
功(gong)率(lv)
kVA
|
輸入
電流(liu)
A
|
輸出
電流(liu)
DC A
|
匹配蓄電池
|
外形尺寸
mm
|
凈
重 量
kg
|
V
|
Ah
|
8.5h-11h
|
E24V/20A
|
220V
|
0.75
|
3.4
|
20
|
24
|
115-160
|
240×350×260
|
21.0
|
E24V/25A
|
220V
|
0.9
|
4.3
|
25
|
24
|
145-200
|
240×350×260
|
21.0
|
E24V/30A
|
220V
|
1.1
|
5.1
|
30
|
24
|
175-240
|
240×350×260
|
21.0
|
E24V/40A
|
220V
|
1.5
|
6.8
|
40
|
24
|
230-320
|
240×350×260
|
23.5
|
E24V/45A
|
220V
|
1.7
|
7.7
|
45
|
24
|
260-360
|
240×350×260
|
23.5
|
E24V/50A
|
220V
|
1.9
|
8.5
|
50
|
24
|
290-400
|
240×350×260
|
25.5
|
E24V/55A
|
220V
|
2.1
|
9.4
|
55
|
24
|
320-440
|
240×350×260
|
25.5
|
E24V/65A
|
220V
|
2.4
|
11.1
|
65
|
24
|
375-520
|
280×430×310
|
32.5
|
E24V/80A
|
220V
|
3.0
|
13.6
|
80
|
24
|
464-640
|
466×361×785
|
40.0
|
E36V/30A
|
220V
|
1.7
|
7.7
|
30
|
36
|
175-240
|
240×350×260
|
23.5
|
E36V/35A
|
220V
|
2.0
|
8.9
|
35
|
36
|
200-280
|
240×350×260
|
24.5
|
E36V/40A
|
220V
|
2.3
|
10.2
|
40
|
36
|
230-320
|
240×350×260
|
24.5
|
E48V/25A
|
220V
|
1.9
|
8.5
|
25
|
48
|
145-200
|
240×350×260
|
24.5
|
E48V/30A
|
220V
|
2.3
|
10.2
|
30
|
48
|
175-240
|
240×350×260
|
28
|
E48V/35A
|
220V
|
2.6
|
11.9
|
35
|
48
|
205-280
|
240×350×260
|
28
|
E48V/45A
|
380V
|
3.4
|
8.9
|
45
|
48
|
260-360
|
466×361×785
|
42
|
E48V/55A
|
380V
|
4.1
|
10.9
|
55
|
48
|
320-440
|
466×361×785
|
46
|
E48V/65A
|
380V
|
4.9
|
12.8
|
65
|
48
|
375-520
|
466×361×785
|
50
|
E48V/80A
|
380V
|
6.0
|
15.8
|
80
|
48
|
465-640
|
466×361×785
|
56
|
E72V/25A
|
220V
|
2.8
|
12.8
|
25
|
72
|
145-200
|
280×430×310
|
35.5
|
E72V/30A
|
220V
|
3.4
|
15.3
|
30
|
72
|
175-240
|
280×430×310
|
35.5
|
|
|
|
|
|
|
|
|
|
輸入電源(yuan)為三相AC(3/PE)
注:特殊要(yao)求,特殊規格,我們將(jiang)另行定制(zhi)!
代碼E:單相(xiang)AC(1/N/PE)或二相(xiang)AC(2/PE)
代碼D:三(san)相AC(3/PE)
第四章 WBXC蓄電池充電設(she)備充電機安裝要求
充(chong)電機使用(yong)場所(suo)布置要(yao)求
本機應(ying)放置在通風干燥的(de)地方,避(bi)開高溫、灰(hui)塵及腐(fu)蝕性氣體(ti)。
確認(ren)本機的額定輸(shu)入電(dian)(dian)壓與所用的電(dian)(dian)網電(dian)(dian)壓是否一致。
為確保本機正常工(gong)作,要保持充電場所空氣通暢。本機周圍至少保持30cm的空(kong)間,并要(yao)經常檢查充電場所通風口有無堵塞。
充(chong)電機(ji)和蓄電池的放置(zhi)位置(zhi),如下圖所示(shi):
圖(tu)中:
a——電動車輛A、B周圍必備空(kong)間*少0.6米;
b——被充蓄(xu)電(dian)池和充電(dian)機(ji)間的*小距離(li)1米;
c——充電機到易(yi)燃品的距離(li)不得小于2.5米;
d——充電機到易爆品(pin)的距離(li)不得小(xiao)于5米(mi);
e——充電(dian)房的室內(nei)高度(取(qu)決于(yu)車輛)不得低于(yu)2米(mi)。
充(chong)電機(ji)輸(shu)入、輸(shu)出線的連接(jie)
(1) 連接前首先確認(ren)充電(dian)機額定輸入電(dian)壓與輸入的電(dian)網電(dian)壓是否一致。
(2) 對于輸(shu)入電(dian)源為(wei)三相的WBXC系列充電機,進線(xian)端 (熔(rong)斷器(qi)下樁頭(tou))接電網三相輸(shu)電線(xian)(火線(xian)),安裝(zhuang)板(ban)上的接地端通過黃綠雙(shuang)色線(xian)接電網地線(xian)。
對于輸(shu)入電(dian)(dian)源為(wei)二相的(de)WBXC系列充(chong)電(dian)(dian)機(立式),進線(xian)端(熔斷器下(xia)(xia)樁頭)接電(dian)(dian)網二相輸(shu)電(dian)(dian)線(xian)(火線(xian)),安裝板上(shang)的(de)接地端通過(guo)黃綠雙色線(xian)接電(dian)(dian)網地線(xian)。詳見下(xia)(xia)圖所(suo)示:
對于輸入電源為單相的(de)WBXC系列充電(dian)機(ji)(臺式(shi)),輸入(ru)、輸出(chu)線出(chu)廠時已(yi)連接(jie),無需客戶手動(dong)連接(jie)。
(3) 充電(dian)機(ji)通過電(dian)源(yuan)電(dian)纜與(yu)電(dian)網(wang)連接。為(wei)確保**,充電(dian)機(ji)輸(shu)(shu)入電(dian)源(yuan)前端要求安裝動力型斷(duan)路(lu)器(qi),斷(duan)路(lu)器(qi)的容量大約為(wei)額定輸(shu)(shu)入電(dian)流的2倍。
第(di)五章 WBXC蓄電(dian)(dian)池充電(dian)(dian)設備使用說明(ming)
作(zuo)面(mian)板說明(ming)
電(dian)源開關:用于接通或斷開電(dian)網電(dian)源;
信息窗(LED屏幕)——顯示各種(zhong)充電參數、故障代碼(ma)信息等;
信(xin)息鍵——
充(chong)電(dian)(dian)(dian)(dian)機在充(chong)電(dian)(dian)(dian)(dian)過程中,充(chong)電(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)壓(ya)、充(chong)電(dian)(dian)(dian)(dian)時間、充(chong)電(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)流(liu)、充(chong)電(dian)(dian)(dian)(dian)容(rong)量自動依(yi)次(ci)顯(xian)示。單擊“信息”鍵,可直接切(qie)換(huan)顯(xian)示內(nei)容(rong);
按(an)“信息”鍵4s,設置均衡(heng)充電功能;
按“信息”鍵10s,設置初充電功(gong)能;
按“信息”鍵(jian)15s,設置脫硫(liu)充電功(gong)能;
按(an)“信(xin)息”鍵(jian)6s,取消均衡充電(dian)(dian)、初充電(dian)(dian)、脫硫(liu)充電(dian)(dian)功能;
按“信息”鍵2s,進入(ru)查詢界(jie)面。
(注:b.c.d.e條僅適用(yong)于普(pu)通鉛酸電池(chi))
充(chong)電(dian)運行及狀態指(zhi)示(shi)燈:
“ON”指示燈:燈亮,表示充電機正在充電;
“80%”指示燈:燈亮,表示充電機充入容量超過80%;
“100%”指示燈:燈亮,表示充電(dian)機充電(dian)完成;電(dian)池已(yi)充足(zu);
“均充”指示(shi)(shi)燈(deng):燈(deng)亮,表(biao)示(shi)(shi)本次充電將進行均充電;
燈閃爍(shuo),表示正在均充電進行中;
“初充(chong)電”指示(shi)(shi)燈:其(qi)與(yu)工(gong)作指示(shi)(shi)燈一起(qi)亮,表示(shi)(shi)充(chong)電機正在初充(chong)電進(jin)行中;
“脫硫”指示燈(deng):燈(deng)亮,表示充(chong)電機在進行脫硫充(chong)電。
充電模式
對于普通鉛酸蓄電池,本機具有常規充(chong)(chong)電、均衡充(chong)(chong)電、脫(tuo)硫充(chong)(chong)電、初充(chong)(chong)電多種模式可選。
對(dui)于免維(wei)護蓄電池,本機按事先設定(ding)的免維(wei)護蓄電池充(chong)電程(cheng)序,按以下2.1條的步驟(zou)完成充(chong)電。
常規(gui)充電
連接(jie)充電機(ji)和蓄(xu)電池充電插(cha)頭;
接(jie)通電源(yuan)并(bing)合上電源(yuan)開(kai)關;
充電機進行約10秒的延時檢測后,充(chong)電(dian)機自動啟動;同時,工作指示燈亮,信(xin)息(xi)窗(chuang)顯示充(chong)電(dian)參(can)數。
整(zheng)個充電過程:“ON”工作(zuo)指示燈亮“80%”容量(liang)指示燈亮“100%”容量指示(shi)燈(deng)亮,充(chong)電機充(chong)足關機。
充(chong)電(dian)過程中(zhong)信息窗內依次顯(xian)示(shi)充(chong)電(dian)電(dian)壓、充(chong)電(dian)時間、充(chong)電(dian)電(dian)流(liu)、充(chong)電(dian)容量。
注:上圖中所標(biao)注的時(shi)(shi)(shi)間為各(ge)階段*長時(shi)(shi)(shi)間。在實際充電(dian)(dian)過程中,各(ge)階段的轉換,由電(dian)(dian)流、電(dian)(dian)壓(ya)、時(shi)(shi)(shi)間、容(rong)量均衡等因素組合判斷。
均衡(heng)充(chong)電
本機均(jun)衡(heng)充(chong)電(dian)分(fen)自動均(jun)衡(heng)與手(shou)動均(jun)衡(heng)充(chong)電(dian)。均(jun)充(chong)電(dian)時(shi),均(jun)充(chong)燈(deng)亮。
手動均衡充電(此功能僅(jin)適(shi)用于普(pu)通鉛(qian)酸電池(chi))
充(chong)電(dian)機先進行正(zheng)常充(chong)電(dian),充(chong)足(zu)關(guan)機一(yi)小時后,自動進行均充(chong)電(dian)。
均充(chong)電以小恒(heng)流方式(shi)進行,均充(chong)電流為額(e)定電流的(de)25%,均充電(dian)時間為3小(xiao)時。均充結束后自(zi)動關機(ji)。
自動均衡充電
充電機(ji)在每次充電結(jie)束后,會以涓流的(de)方式對蓄電池自動進行均
衡充(chong)電。具體方式如(ru)下:
當充(chong)足(zu)關機時間小于13小時,充電機(ji)以充5分鐘,停30分鐘的方
式對(dui)蓄電池補(bu)充均(jun)衡充電。
當累計(ji)充(chong)電時間(jian)(充(chong)足時間(jian)+補充(chong)均(jun)衡充(chong)電時間)達(da)13小(xiao)時后或以充電(dian)13小時判斷充足關機的情況下,在(zai)13~60小(xiao)時間,充(chong)電(dian)機以充(chong)5分鐘,停2小(xiao)時的(de)方式對蓄電池(chi)補充(chong)均(jun)衡充(chong)電;大于60小時,充(chong)(chong)電(dian)機(ji)以充(chong)(chong)5分鐘,停8小時(shi)的方式(shi)對蓄電池保持充電。
脫硫充電(dian)(此功能僅適用于普通鉛(qian)酸電(dian)池(chi))
接通(tong)電源;
連接蓄電池;
充電機(ji)進行約10秒的延時檢測,充(chong)電機自(zi)動啟動;同時,工(gong)作指示燈亮,信息(xi)窗顯示充(chong)電電流;
整(zheng)個脫(tuo)硫充電過程(cheng)按以下順序進(jin)行(xing):常規(gui)充電脫硫充電脫硫充電結束停機;
充電機(ji)先用50%額(e)定(ding)電流進行(xing)恒流充電,當蓄電池電壓上升到額(e)定(ding)電壓后(hou)采用W充電曲線進(jin)行充電,當蓄(xu)電池電壓上升(sheng)至(zhi)額(e)定(ding)電壓的(de)1.2~1.25倍時,自動轉(zhuan)入恒壓充(chong)電,當電流下降(jiang)至額定(ding)電流的30%時,以額(e)定電流(liu)的30%的恒定(ding)電(dian)流進行脫硫充(chong)電(dian),整個(ge)充(chong)電(dian)時(shi)間為72小時;
脫(tuo)硫充電結束后,自動停機(ji),脫(tuo)硫指示燈滅,充足燈亮。
初充電(此功能僅適用于普通(tong)鉛酸電池)
接通電源;
連接蓄(xu)電池;
充電機進行(xing)約10秒的延時檢(jian)測,充電(dian)(dian)機自(zi)動啟動;同時,工作指示(shi)燈(deng)亮,信息窗(chuang)顯(xian)示(shi)充電(dian)(dian)電(dian)(dian)流;
初充電過程:先用50%額(e)定電(dian)(dian)流(liu)進(jin)行恒(heng)流(liu)充(chong)電(dian)(dian),當蓄電(dian)(dian)池電(dian)(dian)壓上升到(dao)額(e)定電(dian)(dian)壓后采(cai)用W充電(dian)(dian)曲線進行充電(dian)(dian),當蓄(xu)電(dian)(dian)池電(dian)(dian)壓(ya)上(shang)升至額定電(dian)(dian)壓(ya)的1.2~1.25倍時,自動轉(zhuan)入小恒流(liu)充電,電流(liu)為50%額定流值(zhi),初充(chong)電總充(chong)電時間為72小時,時間(jian)到后自(zi)動停止充電,完(wan)成(cheng)初(chu)充電。
充(chong)電時,初充(chong)電指(zhi)示燈和工作指(zhi)示同時亮;
初充電(dian)(dian)結束后,自動停機,初充電(dian)(dian)指(zhi)示燈滅,充足燈亮。
充電(dian)信息(xi)查詢(xun)
充(chong)電(dian)機(ji)通電(dian)后(hou),長按(an)“信息”鍵2s,面板上“I.F”指示燈亮(liang),進入系統(tong)查詢界面。
本機(ji)可記錄(lu)*近30條充電信息(xi)。以(yi)No.1-No.30表示。每條記錄(lu)中含(han):充(chong)足(zu)關機類型、充(chong)電電壓、時間、電流、容量。
長按(an)“信息(xi)”鍵2s或自動循環3次后,退出查詢狀態(tai)。
第六章 故(gu)障(zhang)現象、原因、處理方法