**章(zhang) WBXC多(duo)電(dian)(dian)流(liu)蓄(xu)電(dian)(dian)池充電(dian)(dian)裝置警告(gao)信息
本手冊中警告及(ji)提示信息采用以下符號表示:
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**章 WBXC多電流蓄電池(chi)充電裝置概述
特點(dian)
WBXC系(xi)列充電(dian)機,通過漏磁變壓器、可控(kong)硅整(zheng)流技術及微機控(kong)制技術有機地結合,實現優(you)化(hua)Wsa+Pulse充(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)特性曲線,充(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)(dian)(dian)流隨蓄(xu)電(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)充(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)(dian)(dian)壓的(de)升(sheng)高而(er)自(zi)動(dong)下降;同時在(zai)析(xi)氣點前及(ji)充(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)末期加入(ru)脈沖(chong)充(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)方式,在(zai)保證蓄(xu)電(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)電(dian)(dian)(dian)(dian)(dian)(dian)量充(chong)(chong)足的(de)前提下,*大限度地降低了充(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)過程中蓄(xu)電(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)內部的(de)溫度及(ji)析(xi)氣,有(you)效(xiao)延長蓄(xu)電(dian)(dian)(dian)(dian)(dian)(dian)池(chi)(chi)組的(de)充(chong)(chong)充(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)循(xun)環使用壽命;使充(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)效(xiao)果更為理(li)想,充(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)效(xiao)率更高。產(chan)品(pin)具有(you)結構簡(jian)單、操作(zuo)方便、功(gong)能齊全(quan)、充(chong)(chong)電(dian)(dian)(dian)(dian)(dian)(dian)效(xiao)率高等特點以(yi)及(ji)完(wan)善的(de)保護功(gong)能。
用(yong)途
適用于(yu)電(dian)(dian)動托盤車(che)(che)(che)、電(dian)(dian)動叉車(che)(che)(che)、電(dian)(dian)動搬(ban)運車(che)(che)(che)、電(dian)(dian)動升(sheng)降(jiang)車(che)(che)(che)、電(dian)(dian)動游覽車(che)(che)(che)等各種電(dian)(dian)動車(che)(che)(che)輛上的鉛(qian)酸蓄電(dian)(dian)池的充電(dian)(dian)。
正常(chang)工作條件
(1)
海拔高度不超過2000米;
(2)
周(zhou)圍介質溫度不高于+40℃及不低(di)于(yu)-10℃;
(3)
空(kong)氣相對濕度不(bu)大于85%(當介(jie)質溫度在(zai)20℃±5℃時)
;
(4)
無導電塵埃的地方;無爆炸危(wei)險的環(huan)境;
(5)
不含有能腐蝕金屬(shu)及絕緣(yuan)的(de)(de)氣體及蒸汽的(de)(de)環境;
(6)
在沒有(you)雨雪侵襲(xi)的地(di)方(fang);
(7)
在垂直面傾斜不超過5度及無劇烈振動(dong)和沖擊的(de)地方。
第三章 WBXC智能充電機(ji)充電機功能
多種充(chong)(chong)電(dian)模(mo)式(shi)可供選擇,適用于各種不同(tong)用途的(de)鉛(qian)酸(suan)蓄電(dian)池(chi)的(de)充(chong)(chong)電(dian)(出廠時,根據用戶需充(chong)(chong)電(dian)電(dian)池(chi)類別(bie):普通鉛(qian)酸(suan)蓄電(dian)池(chi)還(huan)是免維護(hu)鉛(qian)酸(suan)蓄電(dian)池(chi),設置不同(tong)的(de)充(chong)(chong)電(dian)程(cheng)序)
。
——IWUIa+ Pulse多階段充電模(mo)式,適(shi)用于普(pu)通鉛酸蓄電池的充電;
——IWUIa+EQU多(duo)階段充(chong)電模式,適(shi)用于普通(tong)鉛酸蓄電池進行均衡充(chong)電;
——IWIa多階段充電(dian)模式,適用于普通(tong)鉛酸蓄電(dian)池初(chu)充電(dian)和脫(tuo)硫充電(dian);
——IWUUa多階(jie)段(duan)充電方(fang)式,適用于免維護鉛酸蓄電池的充電。
采用(yong)電(dian)流、電(dian)壓雙(shuang)閉環(huan)PID控(kong)制技術,實時動態跟蹤與(yu)自(zi)動調(diao)整充(chong)電(dian)參數,充(chong)電(dian)過程按不同模式下對應的(de)充(chong)電(dian)工(gong)作(zuo)特性曲線進(jin)行,充(chong)電(dian)電(dian)流始終(zhong)按蓄電(dian)池可接(jie)受(shou)的(de)充(chong)電(dian)電(dian)流充(chong)電(dian);
高亮度LED指(zhi)示充電(dian)機的運行狀態;
數碼(ma)管(guan)顯示(shi)蓄電(dian)池電(dian)壓、充電(dian)電(dian)流、容量、時間等充電(dian)參數,顯示(shi)充電(dian)曲線代碼(ma)及(ji)故障代碼(ma);
自動(dong)(dong)檢(jian)測(ce)、延時啟動(dong)(dong)、軟啟動(dong)(dong)功能;
具有析氣點電(dian)壓溫度補償功能;
具有自(zi)動(dong)判別所充(chong)蓄電池(chi)容量大(da)小,實(shi)時(shi)(shi)調整充(chong)電曲線,在(zai)保(bao)證(zheng)蓄電池(chi)電量充(chong)足的前提下(xia),既*大(da)限度(du)地降低了(le)(le)充(chong)電過程中蓄電池(chi)內部溫度(du)、減少析氣(qi),又(you)縮短了(le)(le)充(chong)電時(shi)(shi)間;
本機可記(ji)錄30次充(chong)(chong)電結(jie)束時的充(chong)(chong)電數據;
開路(lu)、接反、過載、短(duan)路(lu)故(gu)障保(bao)護(hu)和報警功能;
變壓器超(chao)溫、模(mo)塊超(chao)溫等故障保(bao)護和報警功(gong)能;
充(chong)電(dian)中途,充(chong)電(dian)連接(jie)線(xian)一旦脫落,充(chong)電(dian)機(ji)將自動(dong)關機(ji);
均(jun)衡充電功能,保證蓄電池組單體(ti)容量的一致(zhi)性;
全自動初充(chong)電功(gong)能(neng)(此功(gong)能(neng)僅適用于(yu)普(pu)通鉛酸(suan)電池);
——對于(yu)干放的(de)新蓄電池加入電解液后的(de)**次充電必(bi)須采用(yong)初(chu)充電方(fang)式進行充電。
脫硫充電功能(此(ci)功能僅適(shi)用(yong)于(yu)普(pu)通鉛酸電池);
——當(dang)蓄電(dian)池老化、長(chang)期放(fang)(fang)置(zhi)或使用維護不當(dang)時(如經常(chang)充(chong)(chong)電(dian)不足、過充(chong)(chong)電(dian)或充(chong)(chong)電(dian)后長(chang)期放(fang)(fang)置(zhi)),在電(dian)池的(de)(de)(de)極板上應會形成一(yi)種(zhong)大而硬(ying)的(de)(de)(de)硫酸鉛(qian)結晶,這種(zhong)“硫化”了(le)的(de)(de)(de)電(dian)池,不適(shi)合(he)用常(chang)規的(de)(de)(de)充(chong)(chong)電(dian)方(fang)法(fa),必須用特殊(shu)的(de)(de)(de)脫硫充(chong)(chong)電(dian)方(fang)法(fa)進行充(chong)(chong)電(dian)。
輸(shu)入電(dian)源為單相AC(1/N/PE)或二相AC(2/PE)
規格
|
輸入
電(dian)源
V、Hz
|
輸入
功率
kVA
|
輸入
電流
A
|
輸出
電流
DC A
|
匹配(pei)蓄電池
|
外(wai)形尺寸
mm
|
凈
重 量
kg
|
V
|
Ah
|
8.5h-11h
|
E24V/20A
|
220V
|
0.75
|
3.4
|
20
|
24
|
115-160
|
240×350×260
|
21.0
|
E24V/25A
|
220V
|
0.9
|
4.3
|
25
|
24
|
145-200
|
240×350×260
|
21.0
|
E24V/30A
|
220V
|
1.1
|
5.1
|
30
|
24
|
175-240
|
240×350×260
|
21.0
|
E24V/40A
|
220V
|
1.5
|
6.8
|
40
|
24
|
230-320
|
240×350×260
|
23.5
|
E24V/45A
|
220V
|
1.7
|
7.7
|
45
|
24
|
260-360
|
240×350×260
|
23.5
|
E24V/50A
|
220V
|
1.9
|
8.5
|
50
|
24
|
290-400
|
240×350×260
|
25.5
|
E24V/55A
|
220V
|
2.1
|
9.4
|
55
|
24
|
320-440
|
240×350×260
|
25.5
|
E24V/65A
|
220V
|
2.4
|
11.1
|
65
|
24
|
375-520
|
280×430×310
|
32.5
|
E24V/80A
|
220V
|
3.0
|
13.6
|
80
|
24
|
464-640
|
466×361×785
|
40.0
|
E36V/30A
|
220V
|
1.7
|
7.7
|
30
|
36
|
175-240
|
240×350×260
|
23.5
|
E36V/35A
|
220V
|
2.0
|
8.9
|
35
|
36
|
200-280
|
240×350×260
|
24.5
|
E36V/40A
|
220V
|
2.3
|
10.2
|
40
|
36
|
230-320
|
240×350×260
|
24.5
|
E48V/25A
|
220V
|
1.9
|
8.5
|
25
|
48
|
145-200
|
240×350×260
|
24.5
|
E48V/30A
|
220V
|
2.3
|
10.2
|
30
|
48
|
175-240
|
240×350×260
|
28
|
E48V/35A
|
220V
|
2.6
|
11.9
|
35
|
48
|
205-280
|
240×350×260
|
28
|
E48V/45A
|
380V
|
3.4
|
8.9
|
45
|
48
|
260-360
|
466×361×785
|
42
|
E48V/55A
|
380V
|
4.1
|
10.9
|
55
|
48
|
320-440
|
466×361×785
|
46
|
E48V/65A
|
380V
|
4.9
|
12.8
|
65
|
48
|
375-520
|
466×361×785
|
50
|
E48V/80A
|
380V
|
6.0
|
15.8
|
80
|
48
|
465-640
|
466×361×785
|
56
|
E72V/25A
|
220V
|
2.8
|
12.8
|
25
|
72
|
145-200
|
280×430×310
|
35.5
|
E72V/30A
|
220V
|
3.4
|
15.3
|
30
|
72
|
175-240
|
280×430×310
|
35.5
|
|
|
|
|
|
|
|
|
|
輸入電源為三相AC(3/PE)
注(zhu):特殊要求,特殊規格,我們將另行(xing)定制!
代碼E:單相AC(1/N/PE)或二相AC(2/PE)
代碼(ma)D:三(san)相AC(3/PE)
第(di)四(si)章(zhang) WBXC多電(dian)流(liu)蓄電(dian)池充電(dian)裝置充電機(ji)安裝要(yao)求(qiu)
充電機使用(yong)場(chang)所(suo)布置要求
本(ben)機應放置在(zai)通風干燥的地(di)方,避開高溫、灰塵(chen)及腐(fu)蝕(shi)性氣體。
確認本機的額定輸入(ru)電(dian)(dian)(dian)壓(ya)與所用的電(dian)(dian)(dian)網電(dian)(dian)(dian)壓(ya)是(shi)否一致。
為確保(bao)本(ben)機正常工作,要保(bao)持充電場所空氣(qi)通暢。本(ben)機周圍至少保(bao)持30cm的空間,并(bing)要經常(chang)檢(jian)查(cha)充電場所通風口有無(wu)堵塞(sai)。
充電機和蓄電池的放(fang)置(zhi)位置(zhi),如下圖所示(shi):
圖中:
a——電(dian)動車輛A、B周圍(wei)必備空間*少0.6米;
b——被充蓄電池(chi)和(he)充電機間(jian)的*小距離1米;
c——充電機到易(yi)燃(ran)品的(de)距離不得(de)小于2.5米;
d——充(chong)電機到易爆品的距離不得(de)小(xiao)于5米;
e——充電房的室內高(gao)度(取決(jue)于(yu)車(che)輛)不(bu)得低于(yu)2米。
充電機輸入(ru)、輸出線的連(lian)接
(1) 連接前首先確(que)認充電(dian)機額定輸(shu)入電(dian)壓與輸(shu)入的電(dian)網電(dian)壓是否(fou)一致(zhi)。
(2) 對于輸入電源為(wei)三相(xiang)的WBXC系(xi)列(lie)充電(dian)機,進線(xian)端 (熔斷(duan)器(qi)下樁頭)接(jie)(jie)電(dian)網(wang)三相輸電(dian)線(xian)(火線(xian)),安裝板上的接(jie)(jie)地(di)(di)端通過黃綠(lv)雙色線(xian)接(jie)(jie)電(dian)網(wang)地(di)(di)線(xian)。
對于輸(shu)入電(dian)源為二相的(de)WBXC系列充電(dian)機(ji)(立式),進線(xian)端(熔斷器下(xia)樁(zhuang)頭)接(jie)電(dian)網二相輸(shu)電(dian)線(xian)(火線(xian)),安裝板上的(de)接(jie)地端通過黃(huang)綠雙色線(xian)接(jie)電(dian)網地線(xian)。詳見下(xia)圖(tu)所示:
對于(yu)輸入電源為單相的WBXC系列充電機(臺(tai)式(shi)),輸入(ru)、輸出線(xian)出廠時已連接,無需客戶手動(dong)連接。
(3) 充(chong)(chong)電(dian)(dian)(dian)機通過電(dian)(dian)(dian)源(yuan)電(dian)(dian)(dian)纜與電(dian)(dian)(dian)網連接。為確保(bao)**,充(chong)(chong)電(dian)(dian)(dian)機輸入(ru)電(dian)(dian)(dian)源(yuan)前端要求安裝動力型斷(duan)(duan)路(lu)器(qi)(qi),斷(duan)(duan)路(lu)器(qi)(qi)的容量(liang)大約為額(e)定輸入(ru)電(dian)(dian)(dian)流的2倍。
第五章 WBXC多(duo)電流蓄電池充(chong)電裝(zhuang)置使用說明
作面板說明
電(dian)源(yuan)開(kai)關:用于接通或斷開(kai)電(dian)網(wang)電(dian)源(yuan);
信息窗(LED屏幕)——顯示(shi)各種(zhong)充電參數、故障(zhang)代(dai)碼信息等(deng);
信(xin)息鍵——
充(chong)(chong)(chong)電(dian)機(ji)在充(chong)(chong)(chong)電(dian)過程中,充(chong)(chong)(chong)電(dian)電(dian)壓、充(chong)(chong)(chong)電(dian)時間、充(chong)(chong)(chong)電(dian)電(dian)流、充(chong)(chong)(chong)電(dian)容量(liang)自(zi)動依次顯(xian)示。單擊“信息”鍵,可直接切換顯(xian)示內容;
按(an)“信息”鍵(jian)4s,設置均衡充(chong)電功能;
按(an)“信息”鍵(jian)10s,設置(zhi)初充電功(gong)能;
按(an)“信息”鍵15s,設置脫硫充電功能;
按(an)“信息”鍵6s,取消均衡充(chong)(chong)電、初充(chong)(chong)電、脫硫充(chong)(chong)電功能;
按“信息”鍵2s,進入查詢(xun)界面。
(注:b.c.d.e條僅適用(yong)于普(pu)通鉛酸電(dian)池)
充電(dian)運行及狀態(tai)指示燈:
“ON”指示(shi)燈(deng):燈(deng)亮,表(biao)示(shi)充(chong)電機正在(zai)充(chong)電;
“80%”指(zhi)示燈:燈亮,表(biao)示充電機充入(ru)容量超過80%;
“100%”指示(shi)燈(deng):燈(deng)亮,表示(shi)充電(dian)機(ji)充電(dian)完成;電(dian)池已充足;
“均充”指示燈(deng):燈(deng)亮,表示本次充電(dian)將進行均充電(dian);
燈(deng)閃爍(shuo),表示正在均充(chong)電進(jin)行中;
“初充(chong)電(dian)”指示(shi)燈:其與工作指示(shi)燈一起(qi)亮,表(biao)示(shi)充(chong)電(dian)機正在初充(chong)電(dian)進(jin)行中(zhong);
“脫硫”指示燈:燈亮(liang),表示充(chong)電(dian)機在(zai)進(jin)行脫硫充(chong)電(dian)。
充(chong)電模式
對(dui)于普通鉛酸蓄電(dian)池,本(ben)機具有常規(gui)充電(dian)、均衡充電(dian)、脫硫充電(dian)、初充電(dian)多種模式可選。
對(dui)于(yu)免(mian)維護(hu)蓄電(dian)池,本機(ji)按事先設定的免(mian)維護(hu)蓄電(dian)池充(chong)電(dian)程序,按以下2.1條的(de)步驟完成充(chong)電(dian)。
常規充電
連接充(chong)電(dian)機和蓄電(dian)池充(chong)電(dian)插頭(tou);
接通(tong)電源(yuan)并合上(shang)電源(yuan)開關;
充電機進(jin)行約10秒的延時(shi)檢測后,充(chong)電機自動(dong)啟動(dong);同時(shi),工作指示(shi)燈亮(liang),信息窗顯示(shi)充(chong)電參數。
整個充電過程:“ON”工作指示燈亮“80%”容量指示燈亮“100%”容量指(zhi)示燈亮(liang),充電機充足關機。
充(chong)電(dian)(dian)(dian)過程中信息窗內依(yi)次顯示(shi)充(chong)電(dian)(dian)(dian)電(dian)(dian)(dian)壓、充(chong)電(dian)(dian)(dian)時間、充(chong)電(dian)(dian)(dian)電(dian)(dian)(dian)流、充(chong)電(dian)(dian)(dian)容量。
注:上圖中所標注的時(shi)(shi)間為各階段(duan)*長時(shi)(shi)間。在實際充電(dian)過程中,各階段(duan)的轉換,由(you)電(dian)流、電(dian)壓、時(shi)(shi)間、容量均衡等因素組(zu)合判斷。
均衡充電
本機均衡(heng)(heng)充電分自(zi)動均衡(heng)(heng)與(yu)手(shou)動均衡(heng)(heng)充電。均充電時(shi),均充燈亮(liang)。
手(shou)動均(jun)衡充電(此功(gong)能僅適用(yong)于普通鉛酸電池)
充(chong)電(dian)機(ji)先進(jin)(jin)行(xing)正(zheng)常充(chong)電(dian),充(chong)足關機(ji)一(yi)小時后,自動進(jin)(jin)行(xing)均(jun)充(chong)電(dian)。
均充電以小恒流(liu)方式進行(xing),均充電流(liu)為額定(ding)電流(liu)的25%,均(jun)充(chong)電(dian)時間為3小(xiao)時(shi)。均充結束后自動關機。
自動均衡充電
充電(dian)(dian)機在每(mei)次充電(dian)(dian)結束后,會以涓(juan)流的方式對蓄電(dian)(dian)池自動進行均
衡(heng)充電。具體(ti)方式如下:
當充(chong)足關(guan)機時間小于13小時,充電機以充5分鐘(zhong),停30分鐘的方
式(shi)對蓄(xu)電池補(bu)充均衡(heng)充電。
當(dang)累計充電時間(jian)(充足時間(jian)+補充均(jun)衡充電時間)達13小(xiao)時后或以(yi)充(chong)電13小時判(pan)斷(duan)充足關機的情況下,在13~60小時間,充(chong)電機(ji)以充(chong)5分鐘,停2小時(shi)的方(fang)式(shi)對蓄電池補(bu)充均衡充電;大于60小(xiao)時,充電機(ji)以充5分(fen)鐘,停8小時(shi)的(de)方式對蓄電池(chi)保持充電。
脫硫(liu)充電(此功能僅適用于普(pu)通鉛酸(suan)電池)
接通電(dian)源(yuan);
連接蓄電池;
充電機(ji)進行(xing)約10秒的延時(shi)(shi)檢測,充(chong)電(dian)機自(zi)動(dong)(dong)啟動(dong)(dong);同時(shi)(shi),工作指示燈亮,信息(xi)窗顯(xian)示充(chong)電(dian)電(dian)流;
整個(ge)脫(tuo)硫(liu)充(chong)電(dian)過程按以下順(shun)序進(jin)行:常規充(chong)電(dian)脫硫充電脫(tuo)硫充電結束停機;
充(chong)電機先用(yong)50%額(e)定(ding)電(dian)流進行恒流充電(dian),當蓄電(dian)池電(dian)壓(ya)上升到(dao)額(e)定(ding)電(dian)壓(ya)后(hou)采用W充電曲線進(jin)行充電,當蓄(xu)電池(chi)電壓(ya)上升至(zhi)額定電壓(ya)的1.2~1.25倍時,自動轉入恒(heng)壓充電,當電流下降至額定(ding)電流的(de)30%時,以(yi)額(e)定電流的30%的(de)恒(heng)定電(dian)流進行脫硫充電(dian),整個充電(dian)時間為72小時;
脫(tuo)硫充(chong)電結束后,自動停機,脫(tuo)硫指示燈(deng)滅,充(chong)足燈(deng)亮(liang)。
初充電(此功能僅適用于普通鉛酸電池)
接通電源;
連接蓄(xu)電(dian)池;
充電機(ji)進(jin)行約10秒的延時(shi)檢測,充(chong)(chong)電機自動啟(qi)動;同時(shi),工作(zuo)指示(shi)燈亮,信息窗顯示(shi)充(chong)(chong)電電流;
初充電過程:先用50%額定(ding)電流進行(xing)恒流充電,當蓄電池電壓上升到額定(ding)電壓后采用W充電曲線進行(xing)充電,當蓄(xu)電池(chi)電壓上升至額定電壓的1.2~1.25倍時,自動轉入(ru)小(xiao)恒流充電(dian),電(dian)流為(wei)50%額定流值,初(chu)充電總充電時間為72小時(shi),時(shi)間到(dao)后自動停止充電,完成初充電。
充(chong)電(dian)時,初充(chong)電(dian)指(zhi)示燈和工作(zuo)指(zhi)示同時亮;
初(chu)充電(dian)結束(shu)后,自動(dong)停機(ji),初(chu)充電(dian)指示燈滅,充足燈亮(liang)。
充電信(xin)息(xi)查詢
充電機通電后,長按(an)“信(xin)息”鍵2s,面板上(shang)“I.F”指示燈亮(liang),進(jin)入(ru)系統查詢界面。
本機可記錄*近30條充電信息。以No.1-No.30表示。每條(tiao)記(ji)錄(lu)中含:充足關(guan)機類型、充電(dian)電(dian)壓(ya)、時間、電(dian)流(liu)、容量(liang)。
長按“信息”鍵2s或自(zi)動循環(huan)3次后(hou),退出查詢狀態(tai)。
第六章 故障現象、原(yuan)因(yin)、處(chu)理(li)方法(fa)