**章 WBXC多功能蓄電池充電警告信息
本手冊(ce)中警告及提示(shi)(shi)信(xin)息采用以下符(fu)號表示(shi)(shi):
對不遵(zun)循操作規程或(huo)未經授權(quan)的技術改動造(zao)成的一(yi)切后(hou)果,本公司概不負責!
產品(pin)的性(xing)能(neng)、參數、電氣圖、外觀(guan),若(ruo)有改良而無法預先告知變更,敬請以實物為(wei)準!
**章 WBXC多功(gong)能(neng)蓄電池充電概述
特點
WBXC系(xi)列充電機,通過漏磁變(bian)壓器、可控(kong)硅整流技術(shu)及(ji)微(wei)機控(kong)制技術(shu)有(you)機地結合,實現優化Wsa+Pulse充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)特性曲線,充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)(dian)流隨蓄電(dian)(dian)(dian)(dian)(dian)池充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)(dian)壓的(de)升高而(er)自動(dong)下降;同時在析氣點前及充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)末期加入脈沖充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)方(fang)式(shi),在保(bao)證蓄電(dian)(dian)(dian)(dian)(dian)池電(dian)(dian)(dian)(dian)(dian)量充(chong)(chong)(chong)足的(de)前提下,*大限(xian)度地降低了充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)過程(cheng)中蓄電(dian)(dian)(dian)(dian)(dian)池內(nei)部的(de)溫度及析氣,有效(xiao)(xiao)延(yan)長蓄電(dian)(dian)(dian)(dian)(dian)池組的(de)充(chong)(chong)(chong)充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)循環使(shi)用(yong)壽命(ming);使(shi)充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)效(xiao)(xiao)果更為理想,充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)效(xiao)(xiao)率(lv)更高。產品(pin)具有結(jie)構簡單、操作(zuo)方(fang)便、功能(neng)齊(qi)全、充(chong)(chong)(chong)電(dian)(dian)(dian)(dian)(dian)效(xiao)(xiao)率(lv)高等特點以及完善的(de)保(bao)護功能(neng)。
用(yong)途(tu)
適用于電(dian)動托盤車(che)、電(dian)動叉車(che)、電(dian)動搬運車(che)、電(dian)動升降車(che)、電(dian)動游覽(lan)車(che)等(deng)各種電(dian)動車(che)輛上的鉛酸蓄(xu)電(dian)池(chi)的充(chong)電(dian)。
正常(chang)工作(zuo)條(tiao)件
(1)
海(hai)拔高(gao)度不超(chao)過2000米;
(2)
周圍介質溫度不高于+40℃及(ji)不低于-10℃;
(3)
空氣(qi)相對濕度(du)不大于85%(當介質(zhi)溫(wen)度在20℃±5℃時(shi))
;
(4)
無導電塵(chen)埃的地(di)方;無爆炸危險的環(huan)境(jing);
(5)
不含(han)有能腐(fu)蝕金屬及(ji)(ji)絕緣的氣體(ti)及(ji)(ji)蒸汽的環境;
(6)
在(zai)沒有雨雪(xue)侵襲(xi)的地方;
(7)
在(zai)垂直面(mian)傾斜(xie)不超過5度及(ji)無劇烈振動和(he)沖擊的地(di)方。
第三章 WBXC多功能蓄電(dian)池充電(dian)充電機功能(neng)
多種充(chong)電(dian)模式可供選擇,適用于各種不同(tong)用途的鉛酸蓄電(dian)池(chi)的充(chong)電(dian)(出廠時,根據用戶(hu)需充(chong)電(dian)電(dian)池(chi)類別(bie):普(pu)通鉛酸蓄電(dian)池(chi)還(huan)是免維護鉛酸蓄電(dian)池(chi),設置(zhi)不同(tong)的充(chong)電(dian)程序)
。
——IWUIa+ Pulse多階段(duan)充電模式,適(shi)用于普通鉛酸蓄電池的充電;
——IWUIa+EQU多階段充電模式(shi),適用于(yu)普通(tong)鉛酸(suan)蓄(xu)電池進行均衡充電;
——IWIa多階(jie)段(duan)充(chong)電模式,適用于普通鉛酸蓄(xu)電池(chi)初(chu)充(chong)電和(he)脫硫充(chong)電;
——IWUUa多階段充電方式,適用于免維(wei)護鉛酸蓄電池(chi)的充電。
采用電流、電壓雙閉環PID控制技術,實時動態跟蹤與自動調(diao)整充(chong)電參數,充(chong)電過(guo)程按不同模式下對應的充(chong)電工作特性(xing)曲線進(jin)行,充(chong)電電流(liu)始終(zhong)按蓄電池可接受(shou)的充(chong)電電流(liu)充(chong)電;
高(gao)亮度LED指示(shi)充電機(ji)的運行狀態;
數碼管顯示蓄電(dian)池電(dian)壓(ya)、充電(dian)電(dian)流、容量(liang)、時間等充電(dian)參數,顯示充電(dian)曲線代(dai)碼及故障代(dai)碼;
自動檢測、延時啟(qi)動、軟啟(qi)動功能;
具(ju)有析(xi)氣點電壓(ya)溫度補償(chang)功能(neng);
具有(you)自動判別所充(chong)蓄電(dian)(dian)池(chi)(chi)容量(liang)大小,實(shi)時(shi)調整充(chong)電(dian)(dian)曲線,在保證蓄電(dian)(dian)池(chi)(chi)電(dian)(dian)量(liang)充(chong)足的前(qian)提下,既*大限度地降低了充(chong)電(dian)(dian)過程中蓄電(dian)(dian)池(chi)(chi)內部溫度、減(jian)少析(xi)氣,又縮短(duan)了充(chong)電(dian)(dian)時(shi)間;
本機可記錄30次(ci)充電結(jie)束時的充電數(shu)據;
開路(lu)、接反、過載、短路(lu)故障保護和報警功能(neng);
變壓器超(chao)溫(wen)、模塊超(chao)溫(wen)等故障保護和報警功(gong)能;
充電(dian)中途,充電(dian)連(lian)接(jie)線一旦脫落,充電(dian)機將自動關(guan)機;
均(jun)衡充電功(gong)能,保證蓄(xu)電池組單(dan)體容量的一致性(xing);
全自動初充(chong)電(dian)功能(此(ci)功能僅適用(yong)于普通鉛酸電(dian)池);
——對于(yu)干放的新(xin)蓄電(dian)(dian)池(chi)加(jia)入(ru)電(dian)(dian)解液后的**次充電(dian)(dian)必須采用初充電(dian)(dian)方(fang)式進(jin)行充電(dian)(dian)。
脫硫充電功能(neng)(此功能(neng)僅適(shi)用于普通鉛酸(suan)電池);
——當(dang)蓄電(dian)池老化、長(chang)期放置或使用(yong)維(wei)護不當(dang)時(如經常充(chong)(chong)電(dian)不足、過充(chong)(chong)電(dian)或充(chong)(chong)電(dian)后(hou)長(chang)期放置),在(zai)電(dian)池的(de)極板上應(ying)會(hui)形成一種(zhong)大而硬(ying)的(de)硫酸鉛結晶,這種(zhong)“硫化”了的(de)電(dian)池,不適(shi)合用(yong)常規的(de)充(chong)(chong)電(dian)方法(fa),必須用(yong)特殊的(de)脫硫充(chong)(chong)電(dian)方法(fa)進行充(chong)(chong)電(dian)。
輸入電源為(wei)單相(xiang)AC(1/N/PE)或二相AC(2/PE)
規格
|
輸入
電(dian)源
V、Hz
|
輸入
功(gong)率
kVA
|
輸入
電(dian)流
A
|
輸出
電流
DC A
|
匹配蓄(xu)電池
|
外形尺寸
mm
|
凈
重 量(liang)
kg
|
V
|
Ah
|
8.5h-11h
|
E24V/20A
|
220V
|
0.75
|
3.4
|
20
|
24
|
115-160
|
240×350×260
|
21.0
|
E24V/25A
|
220V
|
0.9
|
4.3
|
25
|
24
|
145-200
|
240×350×260
|
21.0
|
E24V/30A
|
220V
|
1.1
|
5.1
|
30
|
24
|
175-240
|
240×350×260
|
21.0
|
E24V/40A
|
220V
|
1.5
|
6.8
|
40
|
24
|
230-320
|
240×350×260
|
23.5
|
E24V/45A
|
220V
|
1.7
|
7.7
|
45
|
24
|
260-360
|
240×350×260
|
23.5
|
E24V/50A
|
220V
|
1.9
|
8.5
|
50
|
24
|
290-400
|
240×350×260
|
25.5
|
E24V/55A
|
220V
|
2.1
|
9.4
|
55
|
24
|
320-440
|
240×350×260
|
25.5
|
E24V/65A
|
220V
|
2.4
|
11.1
|
65
|
24
|
375-520
|
280×430×310
|
32.5
|
E24V/80A
|
220V
|
3.0
|
13.6
|
80
|
24
|
464-640
|
466×361×785
|
40.0
|
E36V/30A
|
220V
|
1.7
|
7.7
|
30
|
36
|
175-240
|
240×350×260
|
23.5
|
E36V/35A
|
220V
|
2.0
|
8.9
|
35
|
36
|
200-280
|
240×350×260
|
24.5
|
E36V/40A
|
220V
|
2.3
|
10.2
|
40
|
36
|
230-320
|
240×350×260
|
24.5
|
E48V/25A
|
220V
|
1.9
|
8.5
|
25
|
48
|
145-200
|
240×350×260
|
24.5
|
E48V/30A
|
220V
|
2.3
|
10.2
|
30
|
48
|
175-240
|
240×350×260
|
28
|
E48V/35A
|
220V
|
2.6
|
11.9
|
35
|
48
|
205-280
|
240×350×260
|
28
|
E48V/45A
|
380V
|
3.4
|
8.9
|
45
|
48
|
260-360
|
466×361×785
|
42
|
E48V/55A
|
380V
|
4.1
|
10.9
|
55
|
48
|
320-440
|
466×361×785
|
46
|
E48V/65A
|
380V
|
4.9
|
12.8
|
65
|
48
|
375-520
|
466×361×785
|
50
|
E48V/80A
|
380V
|
6.0
|
15.8
|
80
|
48
|
465-640
|
466×361×785
|
56
|
E72V/25A
|
220V
|
2.8
|
12.8
|
25
|
72
|
145-200
|
280×430×310
|
35.5
|
E72V/30A
|
220V
|
3.4
|
15.3
|
30
|
72
|
175-240
|
280×430×310
|
35.5
|
|
|
|
|
|
|
|
|
|
輸入電源為三相AC(3/PE)
注:特殊要求,特殊規格,我(wo)們將另行(xing)定制!
代碼(ma)E:單相AC(1/N/PE)或二(er)相AC(2/PE)
代碼D:三相AC(3/PE)
第四章 WBXC多功能蓄電池充電充(chong)電機安(an)裝要求
充電機使用場(chang)所布置要求
本機應放置在通(tong)風干燥的地方(fang),避開(kai)高溫、灰塵及(ji)腐蝕性(xing)氣體。
確認(ren)本機的(de)額定(ding)輸入(ru)電(dian)(dian)壓(ya)與(yu)所(suo)用的(de)電(dian)(dian)網電(dian)(dian)壓(ya)是否一(yi)致。
為確保本機(ji)正常工作,要保持充電場所空氣通暢。本機(ji)周圍(wei)至少保持30cm的空間,并要(yao)經常檢查充電(dian)場所通風口有無堵塞。
充電(dian)機和蓄電(dian)池的放置位置,如下(xia)圖(tu)所示(shi):
圖中(zhong):
a——電動車輛A、B周(zhou)圍必備空間(jian)*少(shao)0.6米;
b——被充蓄電(dian)池(chi)和充電(dian)機(ji)間的*小距離1米(mi);
c——充電機到易燃品(pin)的(de)距離(li)不得(de)小于(yu)2.5米;
d——充電機到易爆品的(de)距離(li)不得小于5米;
e——充電(dian)房的室(shi)內高(gao)度(取決(jue)于車輛)不得低于2米(mi)。
充電機輸入、輸出線的(de)連接
(1) 連(lian)接前首先(xian)確(que)認充電(dian)機額定輸(shu)入(ru)電(dian)壓與(yu)輸(shu)入(ru)的(de)電(dian)網電(dian)壓是(shi)否一致。
(2) 對于輸入電源(yuan)為(wei)三(san)相的WBXC系列充電機,進線端 (熔斷器下(xia)樁頭)接電網(wang)三相輸電線(火(huo)線),安裝(zhuang)板上的接地(di)端通過(guo)黃綠雙(shuang)色線接電網(wang)地(di)線。
對于輸入電(dian)源為二相(xiang)的WBXC系列充電(dian)機(立式),進線(xian)端(熔斷器(qi)下(xia)樁頭)接(jie)電(dian)網二相(xiang)輸電(dian)線(xian)(火線(xian)),安裝板(ban)上的接(jie)地端通(tong)過黃綠雙色線(xian)接(jie)電(dian)網地線(xian)。詳見下(xia)圖(tu)所示:
對于輸入電(dian)源為(wei)單相的WBXC系(xi)列充電機(臺(tai)式),輸(shu)入(ru)、輸(shu)出線出廠時(shi)已(yi)連(lian)接,無需客戶(hu)手動連(lian)接。
(3) 充電(dian)(dian)(dian)(dian)機通過電(dian)(dian)(dian)(dian)源電(dian)(dian)(dian)(dian)纜與電(dian)(dian)(dian)(dian)網(wang)連接。為(wei)確保(bao)**,充電(dian)(dian)(dian)(dian)機輸入電(dian)(dian)(dian)(dian)源前端要求安裝(zhuang)動力型斷路器,斷路器的容量(liang)大(da)約為(wei)額定(ding)輸入電(dian)(dian)(dian)(dian)流的2倍(bei)。
第(di)五(wu)章 WBXC多功能蓄電池充電使用說明
作(zuo)面板(ban)說明
電(dian)源開(kai)關:用(yong)于接通或斷(duan)開(kai)電(dian)網(wang)電(dian)源;
信息(xi)窗(chuang)(LED屏(ping)幕(mu))——顯示各種(zhong)充電參數、故(gu)障代碼信息等(deng);
信息鍵——
充(chong)(chong)電(dian)(dian)(dian)機(ji)在充(chong)(chong)電(dian)(dian)(dian)過程中,充(chong)(chong)電(dian)(dian)(dian)電(dian)(dian)(dian)壓、充(chong)(chong)電(dian)(dian)(dian)時(shi)間、充(chong)(chong)電(dian)(dian)(dian)電(dian)(dian)(dian)流、充(chong)(chong)電(dian)(dian)(dian)容(rong)量(liang)自動依(yi)次顯(xian)示。單擊“信息(xi)”鍵,可直接切換顯(xian)示內(nei)容(rong);
按(an)“信息(xi)”鍵(jian)4s,設置均衡充(chong)電功(gong)能;
按(an)“信息(xi)”鍵(jian)10s,設置初充電功能(neng);
按“信息(xi)”鍵15s,設置脫硫充電功能;
按“信息”鍵6s,取消(xiao)均衡充電(dian)、初充電(dian)、脫硫充電(dian)功能(neng);
按“信息”鍵2s,進入(ru)查詢界面。
(注:b.c.d.e條僅適(shi)用于普通(tong)鉛酸電(dian)池)
充電運(yun)行及狀態指示燈:
“ON”指示燈:燈亮,表示充電機正在(zai)充電;
“80%”指(zhi)示(shi)(shi)燈(deng):燈(deng)亮,表示(shi)(shi)充電(dian)機充入容量超(chao)過80%;
“100%”指示燈:燈亮(liang),表示充(chong)電機充(chong)電完(wan)成;電池已充(chong)足;
“均充”指示燈:燈亮,表(biao)示本次充電(dian)將進(jin)行均充電(dian);
燈閃(shan)爍,表示正在均充電進行中;
“初充(chong)電(dian)”指(zhi)示(shi)(shi)燈:其與工(gong)作指(zhi)示(shi)(shi)燈一起亮,表示(shi)(shi)充(chong)電(dian)機正在初充(chong)電(dian)進(jin)行中;
“脫硫”指示(shi)燈:燈亮(liang),表示(shi)充電(dian)機(ji)在進行脫硫充電(dian)。
充電模式
對于(yu)普(pu)通(tong)鉛酸蓄電(dian)池(chi),本機具有常(chang)規充(chong)(chong)電(dian)、均衡充(chong)(chong)電(dian)、脫硫充(chong)(chong)電(dian)、初(chu)充(chong)(chong)電(dian)多種模式可選。
對于(yu)免維(wei)護(hu)蓄電池,本機按(an)事先設定(ding)的免維(wei)護(hu)蓄電池充(chong)電程(cheng)序,按(an)以(yi)下2.1條(tiao)的步驟完成充電。
常規充電
連接充電(dian)(dian)機和蓄電(dian)(dian)池(chi)充電(dian)(dian)插頭(tou);
接(jie)通電(dian)源(yuan)并合上電(dian)源(yuan)開關;
充(chong)電機(ji)進(jin)行約10秒(miao)的延時檢(jian)測后,充電機自動(dong)啟動(dong);同時,工作指(zhi)示燈亮,信息窗顯示充電參數。
整個充電過(guo)程:“ON”工作指示燈亮“80%”容量指示燈亮(liang)“100%”容量指示(shi)燈(deng)亮,充電機充足關機。
充(chong)(chong)電(dian)(dian)過程中信(xin)息(xi)窗內依次顯(xian)示充(chong)(chong)電(dian)(dian)電(dian)(dian)壓、充(chong)(chong)電(dian)(dian)時間、充(chong)(chong)電(dian)(dian)電(dian)(dian)流、充(chong)(chong)電(dian)(dian)容(rong)量(liang)。
注:上圖中所標注的時(shi)間為各階段*長(chang)時(shi)間。在實際充電(dian)(dian)(dian)過程中,各階段的轉換,由電(dian)(dian)(dian)流(liu)、電(dian)(dian)(dian)壓、時(shi)間、容(rong)量均(jun)衡等因(yin)素組合判斷。
均衡(heng)充電
本(ben)機均(jun)衡(heng)充電分(fen)自動均(jun)衡(heng)與手(shou)動均(jun)衡(heng)充電。均(jun)充電時,均(jun)充燈亮。
手動(dong)均衡充電(dian)(此功(gong)能(neng)僅適用于(yu)普通鉛酸電(dian)池)
充(chong)電機(ji)先(xian)進(jin)行正(zheng)常(chang)充(chong)電,充(chong)足關機(ji)一小(xiao)時后,自動進(jin)行均(jun)充(chong)電。
均(jun)充電以小恒流(liu)(liu)方式進行(xing),均(jun)充電流(liu)(liu)為額(e)定電流(liu)(liu)的(de)25%,均充電時間為3小時。均充結(jie)束后自動關機。
自動均衡(heng)充電
充(chong)電機在每次(ci)充(chong)電結束后,會以(yi)涓流的方式對(dui)蓄電池自動進(jin)行均
衡充電。具體方式(shi)如下(xia):
當充足關(guan)機(ji)時間小(xiao)于13小時,充電機(ji)以充5分鐘,停30分(fen)鐘(zhong)的方
式(shi)對蓄電(dian)池補充(chong)均(jun)衡(heng)充(chong)電(dian)。
當累計充電時間(充足(zu)時間+補充(chong)均衡充(chong)電時(shi)間)達(da)13小時后或以(yi)充電13小時判斷(duan)充足關(guan)機的情況下,在13~60小時間,充電機以充5分鐘,停2小時(shi)的(de)方式對蓄電池補充均衡(heng)充電;大于60小時(shi),充(chong)電機以充(chong)5分鐘,停8小時(shi)的方式(shi)對蓄(xu)電(dian)池(chi)保持充電(dian)。
脫(tuo)硫充電(dian)(此功能(neng)僅適用于(yu)普通鉛酸電(dian)池)
接(jie)通電源;
連接(jie)蓄(xu)電池(chi);
充電機進行約(yue)10秒(miao)的延時(shi)(shi)檢測,充電(dian)(dian)機自動啟(qi)動;同(tong)時(shi)(shi),工(gong)作指示燈亮,信(xin)息窗顯示充電(dian)(dian)電(dian)(dian)流(liu);
整(zheng)個脫硫充(chong)電過程按(an)以(yi)下順(shun)序(xu)進行:常規(gui)充(chong)電脫硫充電(dian)脫硫充電結束停(ting)機;
充電機先用50%額定(ding)電(dian)(dian)(dian)流(liu)進(jin)行(xing)恒(heng)流(liu)充電(dian)(dian)(dian),當(dang)蓄(xu)電(dian)(dian)(dian)池電(dian)(dian)(dian)壓上升到額定(ding)電(dian)(dian)(dian)壓后采用W充(chong)電曲線進行(xing)充(chong)電,當蓄電池電壓(ya)上升至額定電壓(ya)的1.2~1.25倍時(shi),自動(dong)轉(zhuan)入(ru)恒壓充電,當電流下降至額定電流的30%時(shi),以(yi)額定(ding)電流的30%的恒定電流(liu)進行脫硫(liu)充電,整個充電時間為72小(xiao)時;
脫硫(liu)(liu)充電結束后,自動停機,脫硫(liu)(liu)指示燈(deng)滅,充足燈(deng)亮。
初充電(dian)(此功能僅(jin)適(shi)用(yong)于普通鉛酸(suan)電(dian)池)
接通電(dian)源;
連(lian)接蓄(xu)電池(chi);
充電機進行約10秒(miao)的延(yan)時(shi)檢測(ce),充(chong)電機自動(dong)啟動(dong);同時(shi),工(gong)作指示燈亮,信息窗顯示充(chong)電電流;
初充電過程:先用50%額定電(dian)流(liu)進行恒流(liu)充電(dian),當蓄電(dian)池電(dian)壓上升到額定電(dian)壓后采用W充電(dian)曲(qu)線進行充電(dian),當蓄電(dian)池電(dian)壓上升至額定電(dian)壓的1.2~1.25倍(bei)時,自(zi)動轉(zhuan)入小恒流充電,電流為50%額定流值(zhi),初充(chong)電總充(chong)電時間(jian)為72小時,時間到(dao)后自動停止充電,完成(cheng)初充電。
充電(dian)時,初充電(dian)指示燈(deng)和工作(zuo)指示同時亮;
初充電結束后,自動停(ting)機,初充電指示燈滅,充足燈亮。
充(chong)電信息查詢(xun)
充(chong)電機通電后,長按“信息”鍵2s,面板上“I.F”指示燈亮(liang),進入系統查詢界(jie)面。
本(ben)機可記錄*近30條(tiao)充電(dian)信息。以No.1-No.30表示。每條(tiao)記錄中(zhong)含:充足關機類型、充電電壓、時(shi)間、電流、容量。
長按(an)“信(xin)息”鍵2s或自動循環3次后,退出查詢狀態(tai)。
第六章 故障現象、原(yuan)因、處理方法